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TSC seeks a hands-on Mechanical Design Engineer to support our Washington, DC area operations. You will lead end-to-end mechanical and electromechanical system design, prototyping, testing and integration across multi‑disciplinary teams at customer sites.
Responsibilities include creating CAD models and drawings, conducting tolerance analysis, supporting fabrication and deployment, and maintaining thorough documentation for all stages of development.
TSC is seeking a highly motivated and skilled Mechanical Design Engineer to support our customer in Washington, DC. The ideal candidate will be a hands‑on engineer with a strong background in mechanical systems and equipment, assemblies and product development. This role involves full‑lifecycle engineering, from concept development and design to prototyping, testing, integration, maintenance and sustainment of advanced systems and hardware for communication systems. You will have the opportunity to work onsite alongside other engineers and professionals at various customer locations, collaborating with multi‑disciplinary teams in a fast‑paced and challenging environment.
Design and develop robust and reliable mechanical and electromechanical systems, assemblies and components.
Analyze system requirements and translate them into detailed mechanical design specifications.
Create 3D CAD models, engineering drawings and manufacturing documentation.
Perform tolerance analysis, material selection and design-for-manufacturability (DFM) assessments.
Create and maintain detailed documentation for all stages of the design process.
Develop and execute comprehensive test plans for mechanical systems and assemblies.
Build, assemble, and evaluate prototypes to validate designs and performance requirements.
Identify, troubleshoot and resolve mechanical and system‑level issues in a timely manner, often in urgent and high‑priority scenarios.
Perform root cause analysis of failures and implement corrective actions.
Support environmental, vibration, thermal and functional testing activities.
Integrate new mechanical systems and components into existing platforms & infrastructure.
Support fabrication, assembly, installation and maintenance activities for deployed systems.
Coordinate with manufacturing, technicians, engineers and suppliers to ensure successful hardware implementation.
Perform routine maintenance, upgrades and configuration improvements on mechanical and electromechanical equipment for communications equipment and antenna systems.
Work closely with a small and highly effective team to support various customers in understanding their needs to provide technical support and meet their requirements.
Collaborate with multi‑disciplinary engineering teams to ensure project success.
Communicate project status and technical information effectively to peers & leadership.
In compliance with applicable pay transparency laws, the expected salary range for this position is $112,000 - $190,000 per year, depending on experience and location. This role is also eligible for an annual performance bonus and may include equity or incentive compensation as part of the total rewards package.
U.S. Citizenship Required for this Position: Yes
Eligibility to Obtain a DoD Security Clearance Required for this Position: Yes, will be required to obtain and maintain a security clearance.
Travel: Some (local)
Relocation Assistance Available: No
Position Contingent Upon Award of Contract: No
TSC Benefits:
TSC offers a stable work environment, a competitive salary, and a comprehensive benefit package; including ESOP partici