Mechanical Engineer II (Pyrolysis)

Azollaventures; Fort Lupton (CO); On-site; USD 74,400 - 111,600; Full time

Benefits offered by this job

Equity ownership through stock options

100% employee healthcare premiums

Medical, dental, and vision coverage

HSA contributions

401(k) with 50% match

Paid leave (parential and medical)

PPE and workwear allowances

Professional development stipend

Recognition programs

Growth opportunities

Job summary

Charm Industrial is seeking a Mechanical Engineer to design and improve pyrolysis equipment at our Fort Lupton facility. You will develop mechanical and electromechanical systems for production use, select actuators and sensors, and work with electrical, automation, and fabrication teams to bring designs from concept to field-ready hardware.

You will troubleshoot issues, validate performance through test plans, and contribute to commissioning campaigns.

Qualifications

• Bachelor’s degree in Mechanical Engineering, or a related field.
• Seasoned mechanical design experience (3-5 years).
• CAD knowledge required; OnShape is used.
• Experience with DFMA and FMEA.
• Familiar with GD&T and basic fabrication techniques, and release of engineering drawings.
• Familiarity with electromechanical systems and hands-on troubleshooting.

Responsibilities

• Design unique solutions for next generation pyrolyzer operations and production use.
• Develop mechanical and electromechanical systems for production, interfacing with electrical and controls teams.
• Troubleshoot mechanical malfunctions and optimize performance.
• Develop and execute test plans and commissioning campaigns for production hardware.
• Collaborate with cross-functional teams to implement systems into the pyrolysis package.
• Provide on-call production support when needed.

Skills

Mechanical design

OnShape CAD

Heat transfer

Sensor selection

Actuator selection

DFMA

FMEA

GD&T

Fabrication basics

Electromechanical systems

Troubleshooting

Documentation

Cross-functional communication

Hands-on hardware

Education

Bachelors in Mechanical Engineering

Tools

OnShape

Job description

About Charm

Our mission is to return the atmosphere to 280 ppm CO’D and convert excess inedible biomass into carbon-rich bio-o’l and inject it into underground storage for permanent carbon removal. At scale, we can use bio-o’l to make fossil-free iron.

Our carbon removal efforts began in 2020 with initial purchases from customers like Stripe, Shopify, and Microsoft. Since then, we’ve scaled to thousands of tons of carbon removal, grown to over a hundred employees, and established three locations in San Francisco, Colorado, and Louisiana.

We’re expanding our team of ambitious, creative, and hands-on problem solvers. We value psychological safety, collaboration, and continuous learning. We take calculated risks and treat mistakes as opportunities to improve. If you’re excited about tackling big challenges, we encourage you to explore our company values.

Come help us reverse climate change. Gigatons or bust!

About the Role

As a Mechanical Engineer based out of our Fort Lupton facility, you’ll be responsible for designing the next generation of pyrolysis technology, implementing and troubleshooting mechanical systems in production, and collaborating with the broader engineering team, including electrical, automation, and manufacturing engineers, as well as fabricators and technicians. This group collaborates to overcome design/build/test challenges and successfully execute commissioning and production handover campaigns.

This role involves designing new mechanical systems, selecting electromechanical actuators, sensors, pumps, etc. and continually improving on our pyrolysis and biomass processing equipment. You’ll turn wrenches to help bring your designs to life and work with our Test & Process team to develop test plans to ensure your systems meet overall design intent. Often, you will be tasked with updating the configuration of legacy systems in order to validate novel design pathways or fully design new subsystems, informing the architecture of our next generation of pyrolysis equipment. In order to meet Charm’s overall production and throughput goals, the role will leverage mechanical and system expertise to provide troubleshooting support for production machines based on issues observed by our Operations partners. This role will report to the Lead Pyrolysis Engineer based out of Fort Lupton, Colorado.

Someone successful in this role will enjoy bringing new designs to life and helping to test and commission their new equipment. This person takes pride in delivering robust mechanical solutions that work in the real world, and loves stepping through the root cause analysis process when systems are not performing as intended. This person also takes an analytical approach to problem solving and is not afraid to step out of their comfort zone when tackling new problems. A great attitude in the face of difficult and fast-paced environments is a must. We have ambitious goals, help us make them possible!

Your Responsibilities

• Design unique solutions for our next generation operations pyrolyzer: Develop mechanical and electromechanical systems for production use while considering interfacing systems, operating requirements, operator burden, and regular service and maintenance. Consider what technology needs thorough R&D to simplify and redefine our machine architecture. Learn from previous successes and failures to develop and integrate novel vessels and process steps that tie back to real business needs. Work with our testing team to validate performance before operations integration.
• Conduct thorough engineering analysis: Work with process engineers to develop thermal and flow models to inform system design. Process piping and vessels are important components in our greater pyrolysis system; refine their mechanisms to deliver an industrial solution.
• Troubleshoot and resolve issues: Identify and troubleshoot mechanical system malfunctions and performance gaps. Determine why a failure mode is observed and implement a corrective action to return the system to optimal performance.
• Develop and execute test plans and commissioning campaigns for production hardware: Take direct ownership of your designs beyond printing. Validate performance before and after machine installation.
• Collaborate with cross-functional teams: Work closely with electrical engineers, software developers, and other mechanical engineers to implement mechanical systems into the larger pyrolysis package.
• Support on-call production support as needed, if our frontline Engineering Technician group needs help solving critical operations problems.

You Bring

• Bachelor’s degree in Mechanical Engineering, or a related field
• Seasoned mechanical design experience (3-5 years)
• CAD knowledge is a must; we use OnShape
• Skilled in modes of heat transfer, sensor and actuator selection for robust operations, and building project requirements
• Experience with DFMA and FMEA
• Familiar with GD&T, familiar with basic fabrication techniques, proficiency with creating and releasing engineering drawings
• Familiarity with electromechanical systems
• Hands‑on mechanical troubleshooting and assembly experience
• A strong willingness to get your hands dirty and intimately interact with all pyrolysis system components
• Documentation skills that demonstrate your thought process and design process when making improvements
• Ability to communicate priorities, system progress, and work cross-functionally
• A desire to work alongside Electrical & Controls Engineers and fabricators to turn solutions into physical, installed hardware as quickly as possible. Use quick implementation skills to make quick and long-term fixes to the pyrolysis system in service of system improvement.
• An excitement for scaling up hardware that has the potential to positively impact climate change!

Bonus, if you Bring

• OnShape modeling experience
• Weldment design including process piping and vessels
• Design of operations-facing industrial equipment
• Bulk material handling experience, think conveyors, pumps, and blowers
• Experience with 24/7 operations

$74,400 - $111,600 a year

What We Offer

• Equity ownership through stock options
• 100% employee healthcare premiums covered
• Comprehensive medical, dental, and vision coverage with multiple plan options
• Employer-funded HSA contributions for eligible HDHP plans
• Traditional and Roth 401(k) with a 50% match on contributions up to 6%
• Paid leave, including parental and medical leave
• PPE and workwear allowances
• Annual professional development stipend
• Employee recognition programs that celebrate impactful work and team contributions
• Opportunities for internal growth, career development, and transition into climate from a range of industries and backgrounds

Visa Sponsorship Policy

Since we are a small startup, certain accommodations for visa sponsorship may not be within our capability. At this time, Charm Industrial is only sponsoring E3 and TN visas.

Our Commitment

Charm Industrial is an equal opportunity employer. We hire based on skills, experience, and passion for our mission. Climate challenges require a wide range of perspectives and expertise, and we welcome applicants from all backgrounds. We’re excited to grow our team with people who bring unique strengths and help us improve as a company.