Mechanical Engineer FEA

Aerolab; Jessup (MD); On-site; USD 95,000 - 125,000; Full time

Benefits offered by this job

401(k)

Bonus based on performance

Health insurance

Dental insurance

Paid time off

Vision insurance

Job summary

Aerolab is seeking a Mechanical Engineer to design and optimize wind tunnel equipment, collaborating with a skilled design and mechanical engineering team in Maryland. The role emphasizes FEA using SolidWorks Simulation and structural analysis to improve mechanical performance.

The engineer will contribute to component and system-level designs, perform fatigue and modal analyses, create fabrication drawings, and ensure accuracy of CAD models and drawings.

Qualifications

• Candidate must have hands-on SolidWorks experience for parts and assemblies.
• Experience performing FEA (linear static, nonlinear, modal, fatigue) using SOLIDWORKS Simulation.
• Knowledge of GD&T and tolerance analysis.
• Sheet metal design and fabrication knowledge.
• Experience with CNC machining considerations.

Responsibilities

• Interpret design specifications, drawings, and schematics accurately.
• Perform FEA and modal analyses for various loading scenarios.
• Conduct fatigue analyses for rotating and non-rotating components.
• Analyze steel support structures using FEA and structural solvers.
• Create and maintain SolidWorks CAD models and drawings.
• Provide fabrication and installation drawings as required.
• Collaborate with Product Design Team during projects.
• Ensure tolerance stack-ups and drafting checks.

Skills

SolidWorks proficiency

SolidWorks Simulation

GD&T

Sheet metal design

CNC fabrication knowledge

Rotating machinery familiarity

Structural design of steel support

CAD drafting

Teamwork and communication

Tools

SolidWorks

SolidWorks Simulation

Job description

Job Description

Aerolab is seeking a qualified candidate to fill a Mechanical Engineer position. The position is full-time. The candidate will be responsible for component and system level design and engineering of wind tunnel equipment in coordination with the company’s design and mechanical engineering team. Primary responsibilities will include performing Finite Element Analysis (FEA) on systems and components using SolidWorks Simulation as well as performing design optimization for mechanical and structural performance.

Duties and Responsibilities

• Proper interpretation of design specifications, drawings, and schematics
• Perform structural analysis and FEA using SolidWorks Simulation for cases with linear static loads and non-linear loads
• Perform modal analysis for calculation of fundamental frequencies and for design modifications to shift fundamental frequencies as required
• Perform fatigue analysis for rotating and non-rotating components with a variety of loading patterns
• Perform structural analysis for steel support systems using a combination of FEA, structural solvers, and other methods
• Calculate reaction forces and prepare interface drawings identifying reaction forces
• Create and maintain engineering CAD models in SolidWorks
• Provide engineering support by creating parts and assemblies in SolidWorks, along with detailed fabrication and installation drawings when required
• Perform design studies, tolerance stack-ups and drafting checks
• Size and configure mechanical systems
• Calculate loads and load transfers
• Function as part of a Product Design Team following the guidance provided by design and project engineers.

Required Skills

• Proficient in SolidWorks with experience designing parts and assemblies and creating drawings
• Proficient in SolidWorks simulation with experience in linear static, non-linear, modal, and fatigue analysis
• Proficient in GD&T and various methods of tolerance analysis
• Knowledge of sheet metal design and fabrication
• Knowledge of design for CNC machining
• Familiarity with rotating machinery including fans and drive systems
• Familiarity with structural design of steel support systems as well as familiarity with structural solvers
• Experience in design of machinery components and systems
• Experience in computer aided drafting techniques and standard engineering practices
• Familiarity with engineering terminology
• Proficient in use of Microsoft Office and Word Processing software
• Good time management skills, high work ethics
• Positive contributor to team participation
• Focused, methodical with good analytical skills
• Familiarity with machine shop practices and associated equipment is a plus
• Ability to handle multiple activities to meet target dates
• Able to read and comprehend instructions, short correspondence, and memos
• Good communication skills and ability to work in teams

Location and Travel

• The position is based at Aerolab’s main facility in Jessup MD
• Occasional offsite travel to customer sites may be required

Benefits

• 401(k)
• Bonus based on performance
• Competitive salary
• Dental insurance
• Health insurance
• Paid time off
• Vision insurance