Mechanical Engineer

CACI; Melbourne (FL); On-site; USD 72,000 - 150,000; Full time

Job summary

CACI is seeking an experienced Mechanical Engineer (T3) in Melbourne, FL to lead design, analysis, integration, and testing of complex mechanical systems for defense and aerospace. You will drive hardware from concept through prototype, qualification, and production, collaborating with IPTs across systems, electrical, thermal, and manufacturing engineering.

Qualified candidates will have a BS in Mechanical or Aerospace Engineering (ABET‑accredited) and 5–8+ years of relevant experience, with CAD

Qualifications

• ABET‑accredited BS in Mechanical or Aerospace Engineering or related field.
• 5 to 8+ years of relevant mechanical engineering experience in aerospace/defense/government contracting.

Responsibilities

• Lead 3D modeling, layout, and drafting of mechanical components and ruggedized packaging using CAD software.
• Conduct structural, thermal, dynamic, and environmental analyses to validate designs per MIL‑STD standards.
• Direct designs through SRR, PDR, and CDR reviews.
• Create and review drawings with GD&T per ASME Y14.5.
• Plan qualification and acceptance testing, specify fixtures, and lead testing.
• Coordinate with internal shops and external suppliers for parts and non‑conformances.
• Collaborate with manufacturing to ensure LRIP to production transition.

Skills

3D CAD modeling

Mechanical drawing

GD&T

Structural mechanics

Heat transfer

Dynamics

Fabrication processes

Vibration testing

Education

ABET-accredited degree in Mechanical/ Aerospace Engineering

Tools

SolidWorks

PTC Creo

Siemens NX

Job description

Job Title: Mechanical EngineerJob Category: EngineeringTime Type: Full timeMinimum Clearance Required to Start: NoneEmployee Type: RegularPercentage of Travel Required: Up to 10%Type of Travel: Continental US

The Opportunity:

We are seeking an experienced Mechanical Engineer (T3) to lead the design, analysis, integration, and testing of complex mechanical systems and sub-assemblies for defense and aerospace applications. In this role, you will drive hardware from initial concept through detailed design, prototype fabrication, qualification testing, and production transition. You will collaborate closely with cross-functional Integrated Product Teams (IPTs)—including systems, electrical, thermal, structural, and manufacturing engineering—to deliver high-reliability hardware meeting stringent DoD standards.

Responsibilities

• Mechanical Design & CAD: Lead the 3D modeling, layout, and detailed drafting of mechanical components, structural enclosures, ruggedized electronics packaging, or mechanism assemblies using CAD software (SolidWorks, Creo, or Siemens NX).
• Engineering Analysis: Conduct structural, stress, thermal, dynamic, and environmental analyses (FEA/CFD) to validate mechanical designs against harsh military environments (MIL-STD-810, MIL-STD-167, etc.)
• Lifecycle Technical Leadership: Direct designs through formal technical reviews, including System Requirements Review (SRR), Preliminary Design Review (PDR), and Critical Design Review (CDR).
• Drawing & Tolerance Standards: Create and review engineering drawings incorporating Geometric Dimensioning and Tolerancing (GD&T) in accordance with ASME Y14.5 guidelines.
• Prototyping & Testing: Formulate qualification and acceptance test plans, specify test tooling/fixtures, and lead hands‑on testing (vibration, thermal vacuum, shock, environmental).
• Vendor & Supply Chain Interface: Coordinate with internal machine shops and external suppliers to procure parts, review vendor manufacturing capabilities, and resolve non‑conformances.
• Design for Manufacturability (DFM): Work closely with manufacturing engineers to ensure seamless transition from low‑rate initial production (LRIP) to full‑rate production.

Qualifications

Required:

• Education: Bachelor of Science in Mechanical Engineering (BSME), Aerospace Engineering, or a closely related ABET‑accredited degree.
• Experience: 5 to 8+ years of relevant mechanical engineering experience in the aerospace, defense, or government contracting sectors.
• CAD Proficiency: Advanced proficiency in 3D CAD modeling and mechanical drawing generation (SolidWorks, PTC Creo, or Siemens NX).
• Technical Knowledge: Strong foundation in structural mechanics, heat transfer, dynamics, materials selection (metallics and composites), and fabrication processes (machining, sheet metal, additive manufacturing).
• Standards & Processes: Proficiency with ASME Y14.5 (GD&T) and familiarity with military standards (e.g., MIL‑STD‑130 MIL‑STD‑461, DO‑160).
• Clearance Requirements: U.S. Citizenship is required. Must possess an active Secret Security Clearance, or demonstrate eligibility to obtain a Top Secret clearance.

What You Can Expect

A culture of integrity.

At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high‑performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

An environment of trust.

CACI values the unique contributions that every employee brings to our company and our customers - every day. You’ll have the autonomy to take the time you need through a unique flexible time‑off benefit and have access to robust learning resources to make your ambitions a reality.

A focus on continuous growth.

Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy.

Pay Range

There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time‑off benefits.

The proposed salary range for this position is:

$71,500 - $150,200

CAC I is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic.