Mechanical Engineer

PDW; Huntsville (AL); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Comprehensive BCBS medical, dental, & 

Vision coverage

401(k) with company match

On-site gym

Employer-provided life insurance

Employee Assistance Program (EAP)

Competitive salary and generous PTO

Job summary

Performance Drone Works (PDW) in Huntsville, AL, seeks a Mechanical Engineer to advance our next generation of tactical robotic systems. You will design, analyze, and refine electromechanical assemblies for drones and payloads, creating 3D CAD models, drawings, and test fixtures while moving designs from prototype to production. The ideal candidate holds a B.S.

in mechanical engineering, has hands-on fabrication skills, and collaborates across disciplines. U.S.

Qualifications

• Bachelor’s degree in mechanical engineering or related field.
• Experience in design and development of electromechanical components and systems.
• Strong CAD skills and ability to produce production-ready drawings.

Responsibilities

• Design and analyze mechanical components and assemblies for drones, payloads, and supporting systems.
• Create 3D CAD models, engineering drawings, BOMs, and other documentation.
• Build, prototype, and test hardware to rapidly develop and refine designs.
• Plan and execute validation testing, analyze failures, and implement design improvements.
• Design test fixtures, jigs, and tooling to support engineering and manufacturing.
• Apply DFM, DFA, and tolerance analysis to create manufacturable designs.
• Collaborate with electrical, software, manufacturing, and quality engineers.
• Support transition of new products from prototype to production.

Skills

3D CAD modeling

SolidWorks

DFM for Injection Molding

Tolerance analysis

Prototyping

Engineering drawings

Mechanical design review

Independent work

Education

Bachelor’s degree in mechanical engineering

Tools

SolidWorks

3D Printing

Job description

Performance Drone Works (PDW) is building the next generation of tactical robotic systems used across defense, national security, and public safety missions. We are building a new center of engineering excellence to design our new category of tactical robotic systems and the industrial capacity to deliver them, bringing decisive airpower into the hands of every operator. We are not here to make promises; we are here to deliver real systems with real capabilities for real missions.

You will join a team of operators, engineers, and builders who solve hard problems with humility and focus. We design and produce multi-mission aerial systems that operators trust to perform in real-world conditions, reliably, repeatedly, and at scale. Our approach is grounded in operator-centered design, rapid iteration from field use, and U.S.-based manufacturing. We operate by a clear set of values: Mission First, Aim Farther, Own It, Win Together. This is how we build advantage and how we help protect our service members, our communities, and our country.

Now,we’reentering a new phase of growth and are looking for a Mechanical Engineer to contribute to the next wave of system and tool development for our upcoming product lines. The ideal candidate will thrive working in an innovative and fast-paced work environment, have excellent critical thinking skills, and will play a pivotal role in the expansion of the Mechanical Engineering team at PDW as we transition products from concept into mass production.

What You’ll Do

• Design and analyze mechanical components and assemblies for drones, payloads, and supporting systems.
• Create 3D CAD models, engineering drawings, BOMs, and other engineering documentation.
• Build, prototype, and test hardware to rapidly develop and refine product designs.
• Plan and execute validation testing, analyze failures, and implement design improvements.
• Design test fixtures, assembly jigs, and other tooling to support engineering and manufacturing.
• Apply sound engineering practices including DFM, DFA, and tolerance analysis to create robust, manufacturable designs.
• Collaborate with electrical, software, manufacturing, and quality engineers throughout product development.
• Support the transition of new products from prototype to production and help solve manufacturing challenges.

Requirements

• 2-4 years of work experience in design and development of electromechanical components, assemblies, and systems.
• Experience in design and development of electromechanical components, assemblies, and systems.
• Bachelor’s degree in mechanical engineering, or a technically related field.
• Proficient in 3D CAD modeling and experience in DFM for Injection Molding, Machining, Additive Manufacturing
• Working knowledge of SolidWorks or similar CAD software.
• Experience in mechanical design review and product testing.
• Ability tocreate high-quality engineering drawings that meet industry standards.
• Demonstrated hands-on fabrication skills.
• Strong success rate of receiving and interpreting design direction from creative partners.
• Ability to work independentlywith minimal supervision
• Problem-solving and critical thinking.
• Strong interdisciplinary skills across other engineering departments.
• Must have the ability to obtain and maintain a U.S. Security Clearance.

Preferred

• Workingexperience with 3D printing.
• Experience in UAV aircrafts, robotics development, and/or hobby drones.

Physical Requirements

The physical demands described here are representative of those that must be met to successfully perform the essential functions of the job. Ability to sit, stand, bend, reach, climb, and move about regularly throughout the day and lift / carry up to 50 pounds. Must have manual dexterity tooperatestandard machine shop equipment as well as standard office equipment.

This position typicallyoperatesin a standard manufacturing environment. This role requires use of standard machine shop and manufacturing equipment and may require occasional travel to customer locations or facilities. This position may have exposure to outdoor weather conditions, noise, and non-climate-controlled environments. May require the use of personal protective equipment (PPE) depending on the environment. This is a fast-paced work environment and requires cross departmental collaboration with independent and team-based responsibilities. Standard works hours for this position are 8:30am-5:00pm with occasional overtime as operational needs demand.

PDW values our team, and we offer a compensation package reflective of your experience and capabilities. Benefits include:

• Comprehensive BCBS medical, dental, and vision coverage; 80% sponsored by the company.
• Safe Harbor 401(K) with company match.
• A work environment that encourages teamwork and innovation.
• On-site gym.
• Employer provided life insurance.
• Robust Employee Assistant Program (EAP).
• Competitive salary, generous paid time off (PTO), and flexible leave options.

EEO Statement

PDW is an equal opportunity employer that upholds all federal and state non-discrimination laws. We ensure a fair and unbiased evaluation for employment for all qualified candidates regardless of race, color, religion, age, sex, sexual orientation, gender identity, national origin, marital status, medical condition, disability, genetic information, veteran status, or any other characteristic protected by law.