Mechanical Engineer

TSC; Huntsville (AL); On-site; USD 65,000 - 90,000; Full time

Job summary

Falcata in Huntsville, AL seeks a Mechanical Engineer I to support the PES team. You will design mechanisms, create 3D CAD models and drawings, generate BOMs, and assist in integrating electronics with mechanical platforms.

Preferred candidates hold a B.S. or M.S. in Mechanical Engineering with 0–2 years of experience, and are proficient in SolidWorks. Strong communication and teamwork are essential in our fast-paced environment.

Qualifications

• Bachelor's or Master’s degree in Mechanical Engineering.
• 0–2 years of experience for Bachelors or MSc.
• Proficiency with SolidWorks for 3D CAD, parts, assemblies, and drawings.
• Strong understanding of mechanical design fundamentals, materials, tolerances.
• Ability to read and create technical drawings and documentation.
• Excellent written and verbal communication for cross-disciplinary teams.

Responsibilities

• Design and CAD modeling of mechanical housings, enclosures, brackets, and adapters.
• Create 3D models and engineering drawings; generate BOMs.
• Support procurement of prototype parts and assemblies.
• Apply basic DFM and tolerance considerations with guidance from senior engineers.
• Collaborate with electrical/RF engineers to optimize size, weight, and form factor.
• Assist in integrating Falcata electronics into platforms and coordinate with vendors for prototyping.

Skills

CAD modeling

Mechanical design fundamentals

Cross-functional collaboration

Communication skills

Education

B.S. in Mechanical Engineering

M.S. in Mechanical Engineering

Tools

SolidWorks

Job description

Falcata is seeking a Mechanical Engineer (I) in Huntsville, AL. This position will support the Falcata Products Engineering Solutions (PES). Good communication skills and intellectual flexibility is essential for success as our challenges, schedules, and deliverables are ever-changing. We work in a fast-paced environment with tight deadlines and dynamic missions. We develop unique RF technologies and get to play with very cool toys!

Falcata offers a professional working environment, a competitive salary, and an excellent benefits package. Come and join our team!

Responsibilities

• Design & CAD Modeling
• Create 3D CAD models and engineering drawings of mechanical housings, enclosures, brackets, and adapters
• Generate bills of materials (BOMs) and support procurement of prototype parts and assemblies
• Apply basic design-for-manufacturing (DFM) and tolerance considerations with guidance from senior engineers
• Collaboration & Integration Support
• Work closely with electrical and RF engineers to ensure proper size, weight, and form factor of antennas and electronics in host platforms
• Support integration of Falcata's electronics into various platforms through design modifications and hands-on assistance
• Coordinate with third-party manufacturers and vendors to ensure accurate and timely prototype fabrication
• Testing & Prototyping
• Assist in assembling, testing, and troubleshooting prototype mechanical/electro-mechanical systems
• Participate in design reviews, incorporating feedback into improved designs
• Documentation & Reporting
• Produce and maintain design documentation, drawings, and records in accordance with company standards
• Contribute to technical reports, presentations, and project documentation under supervision
• Professional Development
• Learn and apply engineering fundamentals to real-world problems under the guidance of senior engineers
• Adapt to evolving program needs, tight deadlines, and dynamic project objectives in a fast-paced environment

Required Qualifications

• Bachelor of Mechanical Engineering (or equivalent) + 0-2 years of experience OR Masters of Mechanical Engineering
• Proficiency with SolidWorks (or equivalent 3D CAD software) for part and assembly modeling, and engineering drawing creation
• Basic understanding of mechanical design fundamentals, including materials selection, manufacturing methods, and tolerance considerations
• Ability to interpret and create technical drawings and documentation
• Strong written and verbal communication skills, with the ability to work effectively in cross-disciplinary teams

Preferred Qualifications

• Experience with SolidWorks Simulation FEA (structural) and/or CFD (thermal/airflow) analysis tools
• Familiarity with Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 standards
• Hands-on prototyping, testing, and integration experience with electro-mechanical systems
• Knowledge of DFM (Design for Manufacturability) and DFA (Design for Assembly) best practices
• Familiarity with common fabrication processes (machining, sheet metal, 3D printing) and working with vendors/shops
• Exposure to system-level integration of electronics, RF hardware, or antennas into mechanical assemblies
• Internship or project experience in aerospace, defense, or advanced technology fields

Falcata Benefits

Falcata offers a stable work environment, a competitive salary and a comprehensive benefits package; including Shared Ownership, 401k Matching Program, Flexible Work Schedules, Tuition Reimbursement, Paid Leave and much more.

Applying to Falcata

Only those candidates invited for an interview will be contacted. Employment at Falcata is contingent upon the successful completion of a comprehensive background check, security investigation, and drug screening.

This contractor and subcontractor shall abide by the requirements of 41 CFR 60-1.4(a), 60-300.5(a) and 60-741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, national origin, or for inquiring about, discussing, or disclosing information about compensation. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.