Mechanical Design Engineer, PCB (STARLINK)

InvestedintheMission; Bastrop (TX); On-site; USD 85,000 - 125,000; Full time

Job summary

SpaceX is seeking a Mechanical Design Engineer, PCB (STARLINK) to own high-impact projects enabling mass production of printed circuit boards. You will design custom tooling and machinery for production ranging from manual to highly automated, and lead projects from initial design to mass production.

You will work with internal SpaceX resources and external vendors to meet timelines, applying DFM/ DFA principles for scalable manufacturing of millions of consumer devices.

Qualifications

• Bachelor's degree in an engineering discipline.
• 1+ years of experience designing mechanical systems using 3D CAD, FEA, and 2D drawing.
• Experience with structural design and analysis.
• Experience with custom machine design and automation for high-volume PCB production.
• Understanding of DFM and DFA and GD&T.
• Experience with Siemens Unigraphics (UGS/NX) and Teamcenter CAD/PDM.

Responsibilities

• Design and develop structures, mechanisms, and automation equipment to enable high volume production of printed circuit boards.
• Demonstrate ownership of projects through lifecycle from concept to production bring-up.
• Solve complex problems with speed and efficiency and improve processes.
• Understand DFM/ DFA for PCBs including panelization and fiducials and placement constraints.
• Develop project plans, budgets, and cost/benefit analyses of new processes or machines.
• Coordinate with internal SpaceX resources and external vendors to meet timelines and budgets.

Skills

3D CAD

FEA

2D drawing

structural design

electromechanical systems

GD&T

UGS/NX

team collaboration

Education

Bachelor's degree in engineering

Tools

Siemens NX

Teamcenter

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MECHANICAL DESIGN ENGINEER, PCB (STARLINK)

SpaceX is leveraging our experience building rockets and spacecraft to deploy Starlink, the world’s largest satellite constellation and most advanced broadband internet system. We provide reliable and fast internet to millions of users worldwide, including populations with little or no connectivity, rural communities, aircraft, watercraft, and places where existing services are unreliable, too expensive, or disconnected by natural disasters. We design, build, test, and operate all parts of the system, thousands of satellites and consumer antennae that allow users to connect within minutes of unboxing. The Starlink team is seeking out the best-in-class professionals to maximize Starlink’s potential for communities and businesses around the globe.

As a Mechanical Design Engineer on Starlink, you will own high impact projects that enable mass production of printed circuit boards. You will design custom tooling and machinery for production processes that range from manual to highly automated. You will own various projects from initial design to installation and mass production.

Your work will form the backbone for millions of next generation consumer-facing devices that we ship directly to customers and businesses all over the world. From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity.

RESPONSIBILITIES:

• Design and develop structures, mechanisms, and automation equipment to enable high volume production of printed circuit boards.
• Demonstrate extreme ownership of projects through their lifecycle, from initial concept generation through fabrication and production bring-up
• Solve complex, open-ended problems with an emphasis on speed and execution and efficiency
• Understand Design of Manufacturability and Assembly specific to PCBs, including panelization, fiducials, keep-out zones, and component placement constraints.
• Develop project plans, budgets, and cost/benefit analysis of implementation of new processes or machines
• Organize project coordination with internal SpaceX resources and external vendors to maintain project timelines and budgets

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline
• 1+ years of experience designing mechanical systems using 3D CAD software, FEA, and 2D drawing.

PREFERRED SKILLS AND EXPERIENCE:

• Prior work experience with structural design and analysis
• Experience with custom machine design, electromechanical systems, motors, actuators, linear rails, bearings, end of arm tooling design, lifting/rigging, etc.
• Strong expertise in design for manufacturability and design for assembly including experience taking products from development to high-volume production.
• Understanding of drafting standards and the application of GD&T
• Experience with Siemens Unigraphics (UGS/NX) and Teamcenter CAD/PDM Systems
• Experience with manufacturing process development, facility and line layouts, process failure mode effects analysis, and error proofing
• Understanding of PCB fabrication and assembly processes
• Experience with mechanical fixturing and automation for high volume PCB lines

ADDITIONAL REQUIREMENTS

• Willingness to travel to other SpaceX sites and/or vendors for potentially extended periods of time including international
• Ability to lift 25 lbs. unassisted
• Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position
• Willing to work onsite; remote work is not considered

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affir... or applicants requiring reasonable accommodation to the application/interview process should reach out to [e-mail].