Mechanical Design Engineer - Lunar Permanence

blueorigin; Seattle (WA); On-site; USD 121,000 - 169,000; Full time

Benefits offered by this job

Relocation provided

Travel up to 15%

Job summary

Blue Origin is seeking a Mechanical Engineer to design and analyze flight hardware structures and electronics packaging for lunar and cislunar missions. You will collaborate with RF and electrical teams to integrate components into robust assemblies and perform extensive thermal and structural analyses.

You will create CAD models, drawings, and test fixtures, participate in development tests, and drive design iterations based on test data to ensure reliability in launch environments.

Qualifications

• B.S. degree in mechanical or aerospace engineering.
• 5+ years designing aerospace mechanical structures and electronics packaging.
• Experience with static structural, modal, random vibration, and thermal analysis.

Responsibilities

• Contribute to cross-disciplinary design in a fast-paced environment.
• Lead design, analysis, and testing of mechanical structures and packaging for space hardware.
• Collaborate with RF/electrical teams to integrate electronics into assemblies with detailed thermal/structural analyses.
• Create 3D CAD models, drawings, and assembly documentation.
• Plan and conduct vibration, shock, thermal cycle, and thermal vacuum tests.

Skills

Creo

Ansys

GD&T

3D CAD modeling

Structural analysis

Thermal analysis

Electronics packaging

Vibration testing

Education

B.S. in mechanical or aerospace engineering

Tools

Creo

Ansys

Job description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role is part of the Lunar Permanence business unit, which develops Blue Origin’s Blue Moon landers and related products. To further Blue Origin's mission of millions of people living and working in space for the benefit of Earth, we are building sustainable infrastructure for our transport of crew and cargo from Earth to the lunar surface.

As part of a hardworking team of engineers and technical designers, you will directly impact the history of space exploration and require your commitment and detailed attention towards safe and repeatable space flight. Join us in lowering the cost of access to space and enabling Blue Origin's vision of millions of people living and working in space to benefit Earth.

This opportunity reports to the RF Systems group inside of the Lunar Permanence business unit. This Mechanical Engineering position covers the mechanical design, thermal and structural analysis, and test of flight hardware structures and associated electronics packaging. You will collaborate with antenna designers and RF engineers to develop mechanical solutions for parabolic reflectors, horn antennas, and a variety of RF systems used for lunar surface and cislunar missions. You will work as a member of the Human Landing System (HLS) Sustaining Lunar Development (SLD) program team and will play a key role in developing the Lunar Transportation systems that will return humans to the Moon and extend human presence permanently beyond the bounds of Earth. Passion for our mission and vision is required. If you're excited by providing both near term and long-term value, solving novel problems, learning about interesting topics, and completing challenging projects, please apply!

Special Mentions:

• Relocation provided
• Travel not typically expected, but on an as-needed basis up to 15%

Responsibilities include but are not limited to:

• Contribute as a member of a cross-disciplinary team in a fast-paced design environment
• Participate in the entire design cycle of flight and mission-critical mechanical structures and electronics packaging
• Support developmental trade studies for mechanical design, materials, mounting concepts, and thermal/structural design approaches
• Create mechanical interface definitions, specifications, and control documents for precision structures and assemblies
• Collaborate with RF and electrical engineering teams to integrate electronics (PCBs, RF front ends, and associated components) into mechanically robust assemblies, including detailed thermal and structural analyses
• Design mechanical structures and electronics packaging for performance, stability, and high reliability under launch, transit, and lunar surface environments
• Create 3D CAD models and assemblies of precision structures and supporting hardware; generate part and assembly drawings, installation drawings, and other required technical documentation
• Build and evaluate prototype assemblies and iterate designs based on structural and thermal performance test data
• Create assembly aids, metrology fixtures, and test fixtures to verify alignment, surface accuracy, and mechanical performance
• Plan and conduct engineering tests (vibration, shock, thermal cycle, and thermal vacuum) of mechanical structures, and lead data reviews to assess structural margins and thermal performance
• Review assembly instructions and support hardware builds, including bond and fastener processes
• Validate mechanical and thermal requirements through design, detailed structural/thermal analysis, test, and inspection
• Support Production and Quality Engineering by dispositioning material defects and nonconformances on mechanical hardware
• Manage revisions of design configurations through the product lifecycle

Minimum Qualifications:

• B.S. degree in mechanical or aerospace engineering
• 5+ years of experience designing aerospace mechanical structures, electronics packaging, or similar high-performance, flight-qualified hardware
• Experience with static structural, modal, random vibration, and thermal analysis of precision structures (level commensurate with experience)
• Experience with 3D CAD modeling programs (Creo preferred)
• Experience with FEA tools (Ansys preferred)
• Experience with Steinberg or Engelmeier solder fatigue
• Experience with GD&T implementation and analysis (ASME Y14.5)
• Ability to be self-directed and balance several projects at one time
• History of communicating design concepts and analysis results effectively
• Ability to earn trust, maintain positive and professional relationships

Preferred Qualifications:

• Experience with composite structures (e.g., carbon fiber) including laminate design, bonding, and integration into precision assemblies
• Experience with antenna structures, RF hardware, or precision mechanical systems
• Experience with recent versions of Creo, Windchill, Ansys Mechanical
• Experience with fatigue analysis and fracture mechanicsExperience with aerospace industry standard structural analysis methods (Bruhn, Marks', Shigley, Steinberg, Roark's)
• Experience with environmental testing including vibration, shock, and thermal cycle
• Experience with mentoring or training others

Base Pay Range for:

WA applicants is $121,023.00 - $169,432.20

Other site ranges may differ

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S.as a refugee or granted asylum.

Background Check

• Required for all positions: Blue’s Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s Affinity Plan, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail]. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.