Mechanical Design Engineer II

Axon; Sterling (VA); On-site; USD 90,000 - 144,000; Full time

Benefits offered by this job

401k with employer match

Discretionary paid time off

Paid parental leave for all

Fitness Programs

Emotional & Mental Wellness support

Snacks in our offices

Job summary

Axon in Sterling, VA is seeking a Sr. Mechanical Engineer to drive innovative product development from concept through manufacturing.

You will own mechanical design, perform high‑fidelity prototype work and ensure durability and reliability across environments. You will collaborate with product, electrical, industrial design and manufacturing teams, apply CAD tools, conduct heat transfer and structural analyses, and document specifications.

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering or related field.
• Proven experience in mechanical design and system integration.
• Proficiency in CAD software for 3D modeling and detailed drawings.
• Hands-on prototyping and fabrication experience.
• Knowledge of embedded systems and microcontrollers.

Responsibilities

• Drive innovative product development from concept through manufacturing.
• Lead ideation of subsystem and system level designs.
• Create and evaluate high-fidelity prototypes.
• Perform mechanical analyses to verify function and durability.
• Collaborate with domestic and international stakeholders.
• Document specifications and production processes.

Skills

Mechanical design

System integration

Engineering principles

Analytical thinking

Cross-functional collaboration

Education

Bachelor’s or Master’s degree in Mechanical Engineering

Tools

SolidWorks

AutoCAD

Fusion 360

3D printing

EMI/Heat transfer analysis tools

ESP32

Arduino

Raspberry Pi

Job description

At Axon, we’re on a mission to Protect Life. We’re explorers, pursuing society’s most critical safety and justice issues with our ecosystem of devices and cloud software. Like our products, we work better together. We connect with candor and care, seeking out diverse perspectives from our customers, communities and each other.
Life at Axon is fast-paced, challenging and meaningful. Here, you’ll take ownership and drive real change. Constantly grow as you work hard for a mission that matters at a company where you matter.

Your Impact:
Dedrone stands out as the global leader in airspace defense technology and counter UAS solutions. Engineering at Dedrone is tasked with delivering innovative solutions and products to maintain our position on the cutting-edge of innovation.
Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS technology from conceptualization through production, who's work is highly visible to even the most senior executives. Our passionate leadership and cross-functional collaboration with product managers, electrical engineers, industrial designers, and manufacturing teams is vital to the success of the team and ensuring the safety of the general public for generations to come.
This role emphasizes mechanical design, thermal analysis, prototyping, and system integration. The ideal candidate will have a strong background in CAD modeling, structural optimization, and hands-on prototyping, with a focus on creating durable and high-performance designs for diverse operational environments.
Location: Onsite at our offices in Sterling, VA
What You'll Do:

• Drive innovative product development from conceptualization through manufacturing, ensuring designs meet durability and reliability standards.
• Utilize creative problem solving skills to lead ideation of new product architectural concepts for subsystem and system level designs
• Construct and analyze high fidelity proof-of-concept prototypes
• Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis, testing, and other exploratory means
• Collaborate regularly with both domestic and international stakeholders
• Work autonomously and collaboratively in an empowering and fast-paced environment
• Hone your engineering expertise in a dynamic learning environment focused on personal and professional development
• Rigorously document and manage design specifications, production processes, and compliance requirements.

What You Bring:

• Bachelor’s or Master’s degree in Mechanical Engineering or a related field
• Proven experience in mechanical design and system integration, preferably in industries involving advanced hardware systems.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD, Fusion 360) for 3D modeling and detailed engineering drawings.
• Hands-on experience with prototyping tools and fabrication equipment (e.g., drills, bandsaws, 3D printers).
• Knowledge of embedded systems, microcontrollers (e.g., ESP32, Arduino), and single-board computers (e.g., Raspberry Pi).
• Strong understanding of engineering principles, including heat transfer, EMI, and shock/vibration.
• Experience with simulation tools for thermal and structural analysis.
• Familiarity with MIL STDs and designing for harsh environments.
• Strong analytical and problem-solving abilities to identify and resolve technical challenges.
• Excellent communication skills to effectively collaborate with cross-functional teams and present complex ideas.
• Ability to work effectively in a fast-paced, dynamic environment with high levels of ambiguity.

Work Location

This role is based out of either our Sterling, VA office, and follows a hybrid schedule. We rely on in-person collaboration and ask that team members work onsite Tuesdays through Fridays, with the flexibility to work remotely on Mondays, unless there is an approved workplace accommodation. We believe that connection fuels innovation, and our in-office culture is designed to foster meaningful teamwork, mentorship, and shared success.
Benefits that Benefit You

• Competitive salary and 401k with employer match
• Discretionary paid time off
• Paid parental leave for all
• Fitness Programs
• Emotional & Mental Wellness support
• And yes, we have snacks in our offices

Benefits listed herein may vary depending on the nature of your employment and the location where you work

Axon is a total compensation company, meaning compensation is made up of base pay, bonus, and stock awards. The actual base pay is dependent upon many factors, such as: level, function, training, transferable skills, work experience, business needs, geographic market, and often a combination of all these factors. Our benefits offer an array of options to help support you physically, financially and emotionally through the big milestones and in your everyday life. To see more details on our benefits offerings please visit https://www.axon.com/careers .

Base Pay Range

$90,000 - $144,000 USD

Don’t meet every single requirement? That's ok. At Axon, we Aim Far. We think big with a long-term view because we want to reinvent the world to be a safer, better place. We are also committed to building diverse teams that reflect the communities we serve.

Studies have shown that women and people of color are less likely to apply to jobs unless they check every box in the job description. If you’re excited about this role and our mission to Protect Life but your experience doesn’t align perfectly with every qualification listed here, we encourage you to apply anyways. You may be just the right candidate for this or other roles.

The above job description is not intended as, nor should it be construed as, exhaustive of all duties, responsibilities, skills, efforts, or working conditions associated with this job. The job description may change or be supplemented at any time in accordance with business needs and conditions.

Some roles may also require legal eligibility to work in a firearms environment.

Axon’s mission is to Protect Life and is committed to the well-being and safety of its employees as well as Axon’s impact on the environment. All Axon employees must be aware of and committed to the appropriate environmental, health, and safety regulations, policies, and procedures. Axon employees are empowered to report safety concerns as they arise and activities potentially impacting the environment.

We are an equal opportunity employer that promotes justice, advances equity, values diversity and fosters inclusion. We’re committed to hiring the best talent — regardless of race, creed, color, ancestry, religion, sex (including pregnancy), national origin, sexual orientation, age, citizenship status, marital status, disability, gender identity, genetic information, veteran status, or any other characteristic protected by applicable laws, regulations and ordinances — and empowering all of our employees so they can do their best work. If you have a disability or special need that requires assistance or accommodation during the application or the recruiting process, please email [e-mail]. Please note that this email address is for accommodation purposes only. Axon will not respond to inquiries for other purposes.