Mechanical Design Engineer

Geotrek Vans; Boulder (CO); On-site; USD 80,000 - 120,000; Full time

Benefits offered by this job

401(k) with 4% match

health insurance reimbursement program

monthly wellness reimbursement

Job summary

Geotrek Vans seeks a Mechanical Design Engineer to own day‑to‑day SolidWorks design, drawings, and prototyping across the full vehicle from sheet metal to plastics and composites. You’ll iterate in the shop and CAD to keep current‑product engineering moving while collaborating with the Lead R&D Engineer.

The role splits time between CAD work and hands‑on shop prototyping with growth to Senior Mechanical Engineer as ownership grows, based in Boulder, CO.

Qualifications

• SolidWorks CAD design with GD&T and production‑ready drawings.

Responsibilities

• Own day‑to‑day SolidWorks design and drawing production for sheet metal and welded aluminum components.

Skills

SolidWorks

GD&T

Parametric modeling

Prototyping

Sheet metal fabrication

Aluminum fabrication

3D printing

CSWA preferred

Tools

PDM

OEM CAD data

Job description

We design and hand-build premium off‑grid camper vans that turn “someday” into a road trip this weekend, selling direct so adventure isn't taxed by dealer markups. We believe great products come from real‑world testing and honest craftsmanship — and whether you're behind the build or behind the scenes, everyone here plays a part in getting people out the door and onto the road.

The Role

We're looking for a Mechanical Design Engineer to join our growing R&D team, working under our Lead R&D Engineer. You'll own the day‑to‑day execution — CAD, drawings, documentation, and hands‑on prototyping, plus sourcing and standards work — that keeps current‑product engineering moving while our Lead R&D Engineer focuses on new product development and technical direction.The work spans the full vehicle: sheet metal and weldments, plastic and composite parts, and soft goods. This is a hands‑on role for someone who wants to split time between the CAD workstation and the shop floor, with a path to Senior Mechanical Engineer as your ownership grows.

What You'll Do

• Own day‑to‑day SolidWorks design and drawing production for sheet metal and welded aluminum components — rear boxes, brackets, hardware, trim, and racks — built to spec and ready for fabrication
• Design across the full vehicle (metal, plastic, composite, and soft goods) within vehicle‑level assemblies built on Mercedes‑Benz OEM CAD
• Keep our engineering library and revision control current, so the team always knows what the latest version of a part or drawing is
• Build and iterate physical prototypes by hand before they go to production
• Work directly with domestic and international suppliers, and design to the standards needed for RV certification
• Turn customer feedback and field issues into real design fixes – handling smaller changes directly and looping in the Lead R&D Engineer on anything bigger
• Work closely with our Lead R&D Engineer, interior design lead, and Production team to keep engineering, aesthetics, and the build schedule moving together

What You Bring

• Strong SolidWorks (or comparable 3D CAD) skills, including GD&T, for mechanical design and production‑ready drawings
• Experience working in large, vehicle‑level assemblies and with imported OEM CAD data
• Strong parametric modeling skills: configurations, design tables, and design intent that holds up to changes
• Experience with complex surface and loft modeling for plastic and composite parts
• Experience with PDM or other revision‑control systems and disciplined documentation habits
• Hands‑on prototyping and fabrication experience — equally comfortable in CAD and in the shop
• Familiarity with sheet metal and aluminum fabrication and hardware/trim design; 3D printing experience is a plus
• Comfortable executing precisely to another engineer's specifications while bringing sound judgment to the details
• A collaborative teammate who works well within clearly defined role boundaries on a growing team
• SolidWorks CSWA preferred (CSWP a plus)

Work Environment & Physical Demands

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this role, consistent with the Americans with Disabilities Act (ADA) and the Colorado Anti‑Discrimination Act.

This is primarily a desk‑based CAD/design role with regular hands‑on time in the shop — building and iterating prototypes, running our 3D printer, and checking fit on fabricated parts. It calls for sustained attention to detail across CAD models and drawings, disciplined documentation habits, and the ability to execute precisely to specifications while exercising good judgment on the details. Expect occasional lifting and handling of parts and prototypes up to about 25 lbs, and the use of basic PPE (safety glasses, gloves) during hands‑on shop and prototyping work, consistent with standard 3D‑printing ventilation and OSHA general industry safety practices.

Compensation

$80,000–$120,000 per year — placement in the band depends on experience

Benefits

• 401(k) with 4% match
• health insurance reimbursement program
• monthly wellness reimbursement

Schedule

Full-time, in person, Geotrek HQ, Boulder, CO

Application Deadline

October 9, 2026. Applications are reviewed on a rolling basis, and this posting will close to new applications after this date.

Equal Opportunity Employer

Geotrek is proud to be an equal opportunity employer and considers all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other status protected by applicable federal, Colorado, or City of Boulder law. Need an accommodation to apply? Contact us at [e-mail].

This posting is not intended to be an exhaustive list of all duties. Responsibilities may change based on business needs. Geotrek is an equal opportunity employer.