Materials Physicist – Non-Destructive Evaluation (NDE)

The Aerospace Corporation; El Segundo (CA); On-site; USD 100,000 - 176,000; Full time

Benefits offered by this job

Comprehensive health care and wellness

Paid holidays, sick time, vacation

401(k) with company match

Relocation assistance

Education assistance programs

Job summary

The Aerospace Corporation is the trusted partner to the nation’s space programs, solving the hardest problems with unmatched technical expertise. In this role, you will develop advanced non-destructive inspection techniques and serve as a trusted technical advisor to ensure mission assurance for critical space hardware.

You’ll lead cross‑functional teams, analyze inspection data, and communicate complex findings to program stakeholders while collaborating with USSF, NRO, and commercial space

Qualifications

• MS degree in Aerospace Engineering, Materials Science, EE, ME, Physics or related field.
• 3+ years of progressive engineering or scientific experience post-bachelor degree.
• Strong foundation in aerospace materials science, structural mechanics and NDI principles.
• Ability to obtain and maintain a security clearance; US citizenship required.

Responsibilities

• Serve as technical advisor to space programs, ensuring mission assurance via inspection data reviews.
• Present inspection findings, risk assessments and recommendations to stakeholders.
• Develop and validate advanced NDI techniques for launch vehicle components.
• Perform hands-on inspection of flight hardware and conduct field evaluations.
• Lead cross-functional teams through laboratory testing, failure investigations and reviews.
• Collaborate across internal and external organizations to support program needs.

Skills

Communication

Interpersonal skills

Teamwork

Time management

Project management

Organizational skills

Education

Master's degree

Tools

NDI techniques RT UT ET IRT

Non-destructive inspection

Job description

The Aerospace Corporation is the trusted partner to the nation’s space programs, solving the hardest problems and providing unmatched technical expertise. As the operator of a federally funded research and development center (FFRDC), we are broadly engaged across all aspects of space— delivering innovative solutions that span satellite, launch, ground, and cyber systems for defense, civil and commercial customers. When you join our team, you’ll be part of a special collection of problem solvers, thought leaders, and innovators. Join us and take your place in space.

Physical Sciences Laboratories (PSL) supports the effective and timely development and operation of national security systems through scientific research and the application of advanced technologies. PSL has more than 150 specialized laboratories used to test, analyze, and troubleshoot virtually every aspect of rocket and satellite system design, development, construction, deployment, and operation. The expertise of the laboratories’ technical staff allows PSL to stay abreast of new technological developments and program support issues associated with rapidly evolving space systems.

The Materials Science Department within the Space Materials Laboratory is seeking a well-qualified individual for the role of Materials Physicist – Non-Destructive Evaluation (NDE).

In this program-facing role, you will develop advanced non-destructive inspection (NDI) techniques for mission-critical launch vehicle and spacecraft components. You will serve as a trusted technical advisor, ensuring mission assurance through comprehensive data analysis, technical reviews, and clear communication of complex findings to program stakeholders and decision-makers. This role involves conducting forward-looking research to address emerging materials characterization challenges for next-generation aerospace systems while maintaining close collaboration with USSF, NRO, and commercial space programs. Highlights of our lab's capabilities can be seen here: Virtual Tour

This position may be filled at the Senior Member of Technical Staff or Research Scientist depending on the selected candidate's qualifications and experience. The selected candidate will be required to work full-time, on-site at our facility in El Segundo, CA.

What You’ll Be Doing

• Serve as technical advisor to USSF, NRO, and commercial space programs, ensuring mission assurance through expert review of inspection data, manufacturing documentation, and technical assessments that inform critical program decisions
• Partner with program offices and technical teams to present inspection findings, risk assessments, and recommendations to support mission success and structural integrity verification
• Develop and validate advanced NDI techniques for mission-critical launch vehicle and spacecraft components, including methods based on radiography, ultrasonics, eddy current, thermography, and other inspection modalities
• Conduct applied research in materials characterization and NDI science to solve emerging inspection challenges and enable next‑generation aerospace systems
• Perform hands‑on inspection of flight hardware and conduct field evaluations at manufacturing and launch sites
• Lead cross‑functional teams in laboratory testing, failure investigations, and technical reviews to ensure structural integrity and mission success

What Corporate Skills You’ll Bring

• Strong written and oral communication skills with the ability to translate complex technical findings into clear, actionable recommendations for diverse audiences including engineers, program managers, and senior leadership
• Interpersonal skills to serve as a trusted technical advisor and build credibility with program offices and external stakeholders
• Must work well in a team environment and effectively coordinate efforts across internal and external organizations
• Possess organizational, time management and project management skills
• Demonstrate flexibility and ability to adapt to changing organizational needs

What You Need to be Successful

Minimum Requirements for Senior Member of Technical Staff - Image & Signal Process Engineering

• Masters degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
• A minimum of three (3) years of progressive professional engineering or scientific experience post bachelor's degree, demonstrating a proven track record of technical leadership, innovation, and the ability to solve complex technical challenges
• Strong foundation in aerospace materials science, structural mechanics, and the physical principles underlying non‑destructive inspection techniques
• Demonstrated proficiency in performing and interpreting results from one or more NDI techniques, including but not limited to: radiographic testing (RT), ultrasonic testing (UT), eddy current testing (ET), infrared thermography (IRT), and/or visual inspection methods
• Creative thinking and innovative approaches to problem solving
• Capability to learn new relevant science and engineering knowledge
• Willingness to travel occasionally and work outside normal business hours to support program needs (approximately 20% travel or as required)
• This position requires ability to obtain and maintain a security clearance, which is issued by the US government. U.S citizenship is required to obtain a security clearance

Minimum Requirements for Research Scientist - Signal & Image Process Engineering

• 5+ years of industry work experience
• Expert-level knowledge of nondestructive evaluation principles, physics, and multiple NDI techniques (radiography, ultrasonics, eddy current, thermography, or other relevant modalities)
• Demonstrated mastery in performing and interpreting NDI inspections of aerospace materials including composites, metals, adhesive bonds, and complex assemblies
• Comprehensive knowledge of NDI safety protocols, regulations, and best practices for industrial inspection operations

How You Can Stand Out

• Ph.D. degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline
• Experience developing and qualifying non‑destructive inspection (NDI) methodologies for composite, metallic, or advanced material systems, including technique validation, procedure documentation, and performance verification
• Measurement and signal processing skills using various programming languages, i.e., Python, C++, Labview, etc.
• Experience designing custom inspection fixtures and automated test systems, including mechanical design, motion control integration, and rapid prototyping for NDI research applications
• Evidence of peer-reviewed journal publications in relevant technical areas
• Experience with the Intelligence Community
• A current and active TS/SCI security clearance, which is issued by the U.S. government is strongly preferred. U.S. citizenship is required to obtain a security clearance

We offer a competitive compensation package

We offer a competitive compensation package where you’ll be rewarded based on your performance and recognized for the value you bring to our business. The grade-based pay range for this job is listed below. Individual salaries within that range are determined through a wide variety of factors including but not limited to education, experience, knowledge and skills. (Min - Max) $100,300.00 - $175,900.00 Pay Basis: Annual

Benefits

Benefits vary and are applicable based on Job Type. A few highlights include:

• Comprehensive health care and wellness plans
• Paid holidays, sick time, and vacation
• Standard and alternate work schedules, including telework options
• 401(k) Plan — Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire
• Flexible spending accounts
• Variable pay program for exceptional contributions
• Relocation assistance
• Professional growth and development programs to help advance your career
• Education assistance programs

An inclusive work environment built on teamwork, flexibility, and respect We are all unique, from various backgrounds and all walks of life, yet one thing bonds all of us to each other—the belief that we can make a difference. This core belief empowers us to do our best work at The Aerospace Corporation.

Equal Opportunity Commitment

The Aerospace Corporation is an equal opportunity employer. All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, age, sex (including pregnancy, childbirth, and related medical conditions), sexual orientation, gender, gender identity or expression, color, religion, genetic information, marital status, ancestry, national origin, protected veteran status, physical disability, medical condition, mental disability, or disability status and any other characteristic protected by state or federal law.If you’re an individual with a disability or a disabled veteran who needs assistance using our online job search and application tools or need reasonable accommodation to complete the job application process, please contact us by phone at 310.336.5432 or by email at [e-mail] . You can also review Know Your Rights: Workplace Discrimination is Illegal.

Right Path

The Aerospace Corporation has over 26 locations nationwide, which allows us to build a workforce that will nurture the best ideas, and generate the most novel innovations and solutions to our nation’s toughest space enterprise challenges. Right Path Aerospace covers all stages of the space lifecycle, from concept to operations. We believe our people are our most valuable resource and that’s why we propel our employees forward in their careers through ongoing education, training, and professional development.

Right Purpose

We can all serve a mission much greater than ourselves, and at Aerospace that is exactly what we do. By hiring the industry’s most preeminent scientists and engineers, Aerospace advances emerging technologies that protect some of the most critical missions on Earth and above it.

Aerospace employees working in organizations with technical responsibilities are required to obtain a Security Clearance. U.S. citizenship is required for those positions.