Materials and Process Engineer III – Friction Stir Welding

Blue Origin; Florida; On-site; USD 110,000 - 140,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

Parental leave

401(k) with company match

Stock options

Paid time off

Paid holidays

Education Support Program

Job summary

Blue Origin seeks a Materials and Process Engineer III to advance friction stir welding for cryogenic tank hardware. You will lead process qualification, perform metallurgical testing, evaluate weld quality, and collaborate with materials, manufacturing, and QA teams to drive robust weld manufacture for aerospace applications.

Ideal candidates have aerospace metallurgy expertise, strong experience with welding process development and supplier collaboration, and a track record in statistical

Qualifications

• B.S. degree or higher in materials engineering, welding engineering, mechanical engineering or related field
• 6+ years of experience in metallurgy with aerospace materials knowledge
• 5+ years of experience defining & qualifying welding processes (fusion and/or solid state)
• Experience developing and executing plans for material characterization and mechanical/environmental testing
• Experience supporting design and manufacturing teams in aerospace environments
• Experience with aerospace suppliers audits, qualifications and SPC
• Must be a U.S. citizen or eligible to work in the U.S.

Responsibilities

• Lead process qualification, development, documentation, and internal/external readiness reviews
• Oversee metallographic and mechanical testing of welds and samples and evaluate data or NDT results
• Evaluate weld defects and propose improvement plans or repair procedures
• Collaborate with cross-functional teams on materials, processes, and suppliers
• Define and write material test plans for design value generation and test data analysis
• Support production welding of full-scale cryogenic tanks and lead FSW process optimization
• Troubleshoot weld tool equipment as required
• Coordinate with tank production teams to ensure timely floor support and deliverables

Skills

Materials engineering

Welding engineering

Metallurgy

Quality assurance

Statistical process controls

NDT results interpretation

Cross-functional collaboration

Education

B.S. in Materials Engineering

B.S. in Welding Engineering

B.S. in Mechanical Engineering

Job description

Application close date:Applications will be accepted on an ongoing basis until the requisition is closed.At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.Job Profile: Materials and Process Engineer III – Friction Stir WeldingAt Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role is part of Blue Origin Upper Stage Development team, which is comprised diverse team of collaborators, doers, and problem-solvers who are relentlessly committed to a culture of safety.We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!Responsibilities include but are not limited to:Lead process qualification, development, documentation, and internal/external readiness reviewsOversee metallographic and mechanical testing of welds and weld samples, and evaluation of materials characterization data or NDT resultsEvaluate weld defects and recommend improvement plans or repair proceduresWork with cross-functional teams that are responsible for selecting materials, manufacturing processes, and suppliers to produce world class aerospace hardwareWork hand in hand with quality assurance/engineering for rapid disposition and documentation of non-conformances for tank structure defectsTravel as needed for reviews, training, and other tank production support activitiesDefine and write material test plans for design value generation, execute sourcing of testing, and evaluate test data to develop statistics-based design valuesSupport production welding of full scale, cryogenic tanks. Lead development/optimization of FSW processes to meet specification requirements. Troubleshoot weld tool equipment as required.Work closely with tank production teams to ensure that floor support is provided in a timely manner and weld qualification deliverables are met in accordance with the overall launch scheduleMinimum Qualifications:B.S. degree or higher in materials engineering, welding engineering, mechanical engineering or related field6+ years of experience (4+ with relevant M.S.) in the field of metallurgy, with deep knowledge of the interplay between composition, process, microstructure & properties in aerospace materials (preferably in Aluminum alloys)5+ years of experience with definition & qualification of welding processes (fusion and/or solid state)Experience developing and executing plans for material characterization, such as mechanical testing, environmental testing, and material compatibility analysisExperience supporting design and manufacturing teams in an aerospace environment, including preparing specifications, test reports, and design substantiation documentationExperience interacting with aerospace suppliers, including on-site engineering audits, supplier qualifications and statistical process controlsStrong interpersonal and organizational skills with the ability to prioritize and handle small and large projects with a diversity of internal and external customersAbility to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusionMust be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylumDesiredExpertise in friction stir welding of aluminum and/or aluminum-lithium alloys for aerospace applicationsPast experience as an aerospace Materials & Processes engineerProven experience with sourcing, analyzing, manufacturing, and testing of aerospace grade materials such as aluminums, nickel alloys, titanium, stainless steel and other exotic alloysWorking knowledge in basic statistical analysis to generate design allowablesKnowledge of material behavior and compatibility in cryogenic tank systemsTrack record in developing engineering requirements and work instruction documentsCulture StatementDon’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue’s Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalCulture StatementDon’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue’s Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalBenefitsBenefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.Stock Options for all regular employees (working at least 20 hours/week)Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.Equal Employment OpportunityBlue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws.Affirmative Action and Disability AccommodationApplicants wishing to receive information on Blue Origin’s Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail] . Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.