Manufacturing Technician I - Live Frozen

CEVA Logistics; Lenexa (KS); On-site; USD 45,000 - 65,000; Full time

Job summary

CEVA Logistics in Lenexa, KS, is seeking a Manufacturing Technician I to support live viral product manufacturing, including batching, aseptic filling, freezing, labeling, and related production activities in a cGMP environment.

You will operate filling equipment, prepare batches, maintain inventory, complete production records, and help ensure safety and quality. The role requires strong organization, the ability to work in a fast-paced setting, and willingness to work varied shifts.

Qualifications

• Associate or Bachelor’s degree in Life Science preferred.
• Experience in a cGMP environment preferred.
• Lean Manufacturing experience is a plus.

Responsibilities

• Prepare production batches following batch records, SOPs, and cGMP requirements.
• Operate manual and semi-automated filling equipment for aseptic filling of live viral products.
• Set up, operate, monitor, and perform changeovers on filling equipment.
• Verify batch calculations, component additions, and production parameters.
• Monitor fill weights, volumes, and process performance.
• Assist with troubleshooting minor equipment and process issues.
• Transfer intermediate and finished products between manufacturing operations.
• Maintain communication with production teams to support schedules.

Skills

Solutions out of Complexity

Client Focus

Collaborate with Empathy

Engage and Develop

Drive Ambition

Influence Others

Strong organizational skills

Time-management

Written and verbal communication

Education

Associate or bachelor’s degree in Life Science

Job description

Overview

Manufacturing Technician I – Live Frozen. Responsible for manufacturing live viral products through batching, aseptic filling, freezing, labeling, and related production support activities. Operates filling equipment, prepares production batches, maintains materials and inventories, supports final product processing, completes production documentation, and ensures compliance with cGMP, SOPs, safety standards, and production schedules.

Responsibilities and Key Duties

• Manufacturing Operations
  • Prepare production batches following approved batch records, SOPs, and cGMP requirements.
  • Operate manual and semi-automated filling equipment for aseptic filling of live viral products.
  • Set up, operate, monitor, and perform changeovers on filling equipment.
  • Verify batch calculations, component additions, and production parameters.
  • Monitor fill weights, volumes, and process performance throughout manufacturing.
  • Assist with troubleshooting minor equipment and process issues.
  • Transfer intermediate and finished products between manufacturing operations.
  • Maintain communication with production teams to support manufacturing schedules.

• Documentation and Inventory Control
  • Follow all documentation standards, including clear, accurate, and concurrent documentation practices.
  • Complete, verify, organize, and submit production records, batch records, logs, and associated paperwork.
  • Print and distribute current production records as needed.
  • Perform cycle counts and inventory reconciliation.
  • Record receipts, transfers, and inventory transactions within JDE.
  • Maintain Kanban inventory systems and FIFO practices.
  • Order raw materials and production supplies through vendor-managed inventory systems.
  • Ensure QA-released materials are available prior to entering production areas.

• Equipment Preparation and Sterilization
  • Set up, clean, assemble, disassemble, and prepare manufacturing equipment for production.
  • Clean laboratory dishware and production equipment; wrap equipment for sterilization.
  • Operate autoclaves for sterilization of equipment and supplies; document loading/unloading.
  • Troubleshoot minor autoclave issues and maintain organized workstations.

• Final Product Processing
  • Monitor liquid nitrogen storage tanks and related equipment; record temperatures and levels.
  • Perform visual inspection of final product ampoules; prepare ampoules for freezing and manage inventory records.
  • Operate programmable control rate freezers and labeling equipment; prepare labels per production schedules.
  • Complete production records and maintain line clearance by processing one serial at a time.

• Cleaning and Facility Maintenance
  • Clean and disinfect equipment, production rooms, and support areas; maintain cleaning logs.
  • Remove waste and hazardous materials per approved procedures; monitor and document temperatures as required.
  • Maintain safe, clean, and organized work environments before, during, and after manufacturing activities.

• General Responsibilities
  • Utilize appropriate PPE and comply with all safety requirements.
  • Maintain effective cross-department communication; support changing production priorities.
  • Assist other manufacturing areas as needed; support Lean and continuous improvement initiatives.
  • Perform additional duties as assigned.

Competencies

• Core Competencies
  • Solutions out of Complexity — improve manufacturing processes and efficiency.
  • Client Focus — meet production and customer requirements.
  • Collaborate with Empathy — promote teamwork across departments.
  • Engage and Develop — share knowledge and support learning.
  • Drive Ambition, Accountability, and Safety — ownership, accuracy, safety, and quality.
  • Influence Others — communicate clearly and professionally to support team objectives.
• Technical / Functional Competencies
  • Aseptic manufacturing techniques and cleanroom behavior.
  • Operate filling machines, freezers, autoclaves, and production support equipment.
  • Knowledge of cGMP and Good Documentation Practices.
  • Understanding of OSHA, USDA, and company safety requirements.
  • Strong organizational and time-management skills; excellent written and verbal communication.
  • Ability to prioritize multiple tasks in a fast-paced environment; mechanical aptitude to troubleshoot equipment.
  • Ability to work independently and as part of a cross-functional team; gown qualified.
  • Flexibility to work outside normal schedules, including weekends and holidays as needed.

Qualifications

• Education: Associate or Bachelor’s degree in Life Science preferred but not required.
• Experience: Experience in a cGMP environment is preferred.
• Other: Knowledge of cGMP/CGLP procedures is desirable; Lean Manufacturing experience is a plus.

Physical Requirements

• Ability to read, write legibly and understand English.
• Color vision and physical ability to perform tasks requiring standing, bending, lifting (up to 50 lbs occasionally, up to 35 lbs overhead), and occasional heavy lifting as needed.
• Ability to stand/walk for >90% of the workday.

Working Conditions

• Cleanroom manufacturing environments; exposure to varying temperatures, liquid nitrogen, biological materials, and cleaning chemicals with safety procedures in place.

Travel Required

• N/A