Manufacturing Quality Engineer

Powerus; Rock Hill (SC); On-site; USD 75,000 - 110,000; Full time

Job summary

Powerus in Rock Hill, SC is seeking a Manufacturing Quality Engineer to own in-process and final quality for autonomous aerial systems. You will develop inspection plans, PFMEAs, and control plans, lead first articles, disposition nonconforming material, and drive root-cause analysis and CAPA.

Responsibilities include applying SPC, tracking yield and defects, training inspectors, and supporting audits. The role requires a US citizenship and the ability to access ITAR/EAR-controlled data, with a

Qualifications

• Bachelor's degree in engineering or related technical field, or equivalent practical experience.
• Experience as a quality engineer in discrete manufacturing.
• Experience with NCR, MRB, CAPA, and 8D root cause methods.
• Experience with PFMEA and control plans.
• Working knowledge of ISO 9001 or AS9100 quality systems.
• U.S. citizenship required; this role involves access to ITAR- and EAR-controlled technical data.

Responsibilities

• Develop inspection plans, control plans, and PFMEAs for production assemblies.
• Lead first article inspections for new and changed parts and assemblies.
• Disposition nonconforming material and lead material review board activities.
• Lead root cause analysis and corrective and preventive actions.
• Apply SPC and track yield, scrap, and defect metrics.
• Define workmanship standards and train inspectors and technicians.
• Support internal and customer audits.

Skills

Quality engineering

Discrete manufacturing

Root cause analysis

Statistical process control

Documentation

Education

Bachelor's degree in engineering or related technical field

Tools

NCR/MRB/CAPA

PFMEA

Control plans

ISO 9001/AS9100

Job description

Powerus is building a next-generation American autonomous systems platform designed to move, protect, and sustain critical assets in high-consequence environments. The company combines advanced autonomy, manufacturing capability, operational expertise, and strategic acquisitions to support defense, national security, critical infrastructure, and commercial operations globally.

Mission

Our mission is to deliver resilient autonomous technologies that strengthen national security, improve operational safety, and expand the capabilities of organizations operating in complex environments.

Why Join Powerus

Every aircraft, motor, battery, and controller built at the Powerus Rock Hill facility must meet drawing and workmanship requirements before it ships to defense and commercial customers.

This role owns quality in production: inspection planning, first article, nonconformance, corrective action, and process controls on the Rock Hill line.

Position Overview

Powerus is seeking a Manufacturing Quality Engineer to own in-process and final quality for autonomous aerial systems produced in Rock Hill, SC.

Key Responsibilities

• Develop inspection plans, control plans, and process FMEAs for production assemblies
• Lead first article inspections for new and changed parts and assemblies
• Disposition nonconforming material and lead material review board activities
• Lead root cause analysis and corrective and preventive actions
• Apply SPC and track yield, scrap, and defect metrics
• Define workmanship standards and train inspectors and technicians
• Support internal and customer audits

Qualifications

• Must be located in the United States, within commuting distance of Rock Hill, SC
• Bachelor's degree in engineering or a related technical field, or equivalent practical experience
• Experience as a quality engineer in discrete manufacturing
• Experience with NCR, MRB, CAPA, and structured root cause methods such as 8D
• Experience with PFMEA and control plans
• Working knowledge of ISO 9001 or AS9100 quality systems
• U.S. citizenship required; this role involves access to ITAR- and EAR-controlled technical data

Preferred Qualifications

• Experience in aerospace or defense manufacturing
• Familiarity with IPC-A-610 and IPC/WHMA-A-620
• ASQ Certified Quality Engineer
• Experience with GD&T and dimensional inspection
• Active or prior U.S. security clearance

What We Look For

Candidates should have closed a recurring production defect through corrective action and be able to show the before and after data.

Equal Opportunity Statement

Powerus is an equal opportunity employer committed to building a diverse and mission-driven workforce. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by applicable law.