Manufacturing Process Engineer

Aegis Manufacturing & Engineering; Royal Pines (NC); On-site; USD 85,000 - 110,000; Full time

Job summary

Aegis Manufacturing & Engineering is seeking a hands-on Manufacturing Engineer to enhance production through process development, equipment optimization, and systematic problem solving. You will contribute to quality, safety, and cost-reduction while supporting automated and manual assembly lines.

The ideal candidate will apply lean principles, perform process mapping and PFMEA, and collaborate across engineering, maintenance, and operations to meet production goals.

Qualifications

• Experience in manufacturing with automated or semi-automated assembly lines.
• Strong knowledge of lean manufacturing principles.
• Proficiency with APQP, PPAP, 8D, 5S, and statistical analysis.
• Experience with DFMEA/Design for Six Sigma is a plus.
• Proficient with Microsoft Office applications.

Responsibilities

• Develop, implement, and improve manufacturing processes to boost productivity, quality, safety, and efficiency.
• Collaborate with engineering, vendors, customers, and internal teams to meet production goals.
• Design and optimize automated and manual assembly, material handling, and machine operations.
• Support equipment selection, sourcing, and cost estimates; assess vendor capabilities.
• Analyze costs, labor, materials, and schedules to identify improvements.
• Evaluate layouts and workflow to maximize space and throughput.
• Troubleshoot equipment with maintenance to minimize downtime.
• Provide guidance on manufacturability and cost-reduction initiatives.
• Utilize process mapping, PFMEA, and project timelines to drive initiatives.
• Stay updated on manufacturing tech and best practices.

Skills

Lean manufacturing

Problem solving

Analytical skills

On-floor troubleshooting

Cross-functional collaboration

Process mapping

Quality improvement

Education

Associate degree (Mechanical/Electrical/Manufacturing/Controls)

Bachelor's degree in Mechanical/Electromechanical Engineering

Tools

Allen-Bradley PLC programming

Cognex vision systems

SolidWorks

AutoCAD

Creo

SAP ERP

Job description

Manufacturing EngineerPosition OverviewWe are seeking a hands-on Manufacturing Engineer to support and enhance manufacturing operations through process development, continuous improvement, equipment optimization, and technical problem-solving. This individual will focus on improving production efficiency, product quality, safety, and cost-effectiveness while supporting both automated and manual assembly processes.The ideal candidate will have experience working in a manufacturing environment, particularly with automated or semi-automated assembly lines, and a strong understanding of lean manufacturing principles.Key ResponsibilitiesDevelop, implement, and improve manufacturing processes to enhance productivity, quality, safety, and overall operational efficiency.Collaborate with engineering teams, vendors, customers, and internal departments to support production goals and manufacturing standards.Assist in designing and optimizing automated and manual systems for assembly, material handling, and machine operations.Provide technical support for manufacturing processes involving thermal assembly, balancing, fluid transfer systems, servo presses, and in-process and final inspection systems.Support the selection, sourcing, and implementation of new manufacturing equipment, tooling, and automation solutions.Obtain and evaluate supplier quotes, equipment proposals, and cost estimates while assessing vendor capabilities and reliability.Analyze production costs, labor requirements, material usage, and manufacturing schedules to identify opportunities for improvement.Evaluate production layouts, equipment placement, and workflow to maximize efficiency and optimize available floor space.Work closely with maintenance personnel to troubleshoot equipment issues, coordinate repairs, and minimize production downtime.Provide technical guidance on manufacturability, process improvements, testing, and cost-reduction initiatives.Utilize engineering and project management tools, including process mapping, flowcharts, PFMEA, and project timelines, to support manufacturing initiatives.Assist with process changes, equipment upgrades, and new product introductions.Stay informed on advancements in manufacturing technology, automation, tooling, inspection systems, and industry best practices.Ensure manufacturing processes comply with company safety, quality, and environmental standards.Perform additional duties as assigned.QualificationsRequired QualificationsAssociate degree in Mechanical, Electrical, Manufacturing, Controls Engineering, or a related technical field. Equivalent experience, including 6+ years as a Manufacturing Engineering Technician or Apprentice, may be considered.Minimum of 3 years of manufacturing engineering experience supporting automated or semi-automated assembly operations.Strong mechanical and electromechanical troubleshooting and problem-solving abilities.Working knowledge of lean manufacturing principles and continuous improvement methodologies.Understanding of APQP processes and manufacturing quality standards.Experience utilizing quality and process improvement tools such as PPAP, 8D, 5S, and statistical analysis.Proficiency in Microsoft Office applications, including Excel, Word, PowerPoint, Outlook, and Teams.Ability to work collaboratively with cross-functional teams in a fast-paced manufacturing environment.Strong communication, organizational, and analytical skills.Willingness to work directly on the production floor to troubleshoot issues and implement improvements.Preferred QualificationsBachelor's degree in Mechanical, Electromechanical, or a related Engineering discipline.Previous experience in automotive manufacturing.Familiarity with Allen-Bradley PLC programming and industrial automation.Experience with Cognex vision systems and automated inspection equipment.Knowledge of DC electric torque systems, servo presses, and robotic assembly equipment.Experience with CAD software such as SolidWorks, AutoCAD, Creo, Pro/E, or Inventor.Familiarity with SAP or similar manufacturing ERP systems.Knowledge of DFMEA, 3P, Design for Value, or Design for Six Sigma methodologies.Experience supporting turbocharger manufacturing or similar precision mechanical assembly processes.Physical & Work Environment RequirementsAbility to stand, walk, and work in an active manufacturing environment.Occasional lifting of up to 50 pounds may be required.Potential exposure to moderate heat, dust, fumes, and varying environmental conditions.Must follow all workplace safety procedures, including wearing appropriate hearing protection in designated areas.Regular and reliable attendance is required.You should be proficient in:PLC Troubleshooting SkillsContinuous ImprovementTroubleshooting Skills5 Why (Root Cause Analysis Method)Troubleshooting Industrial Automation EquipmentPLC Programming ExperienceIndustrial Electrical SystemsRoot Cause AnalysisWork InstructionsMachines & technologies you'll use:Programmable Logic Controller (PLC) (Allen Bradley)