Manufacturing & Process Development Engineer II - Assembly Automation (Onsite)

TE Connectivity; Raleigh (NC); On-site; USD 82,000 - 123,000; Full time

Benefits offered by this job

Health insurance

401(k) plan

Disability insurance

Life insurance

Paid time off

Job summary

TE Connectivity seeks a Manufacturing and Process Development Engineer in the Raleigh, NC area, onsite at the Fuquay-Varina facility. You will develop, optimize, and sustain manufacturing processes with a focus on automation systems, including new product introductions.

The ideal candidate has hands-on experience with automated assembly, robotics, and lean manufacturing; you will lead automation projects, coordinate with tooling and maintenance, monitor KPIs, and support PFMEA and process

Qualifications

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field.
• 3+ years of manufacturing engineering experience.
• Experience implementing or supporting assembly automation systems.
• Knowledge of process troubleshooting, statistical analysis, and root cause methodologies.
• Strong project management and problem-solving skills.
• Proficiency with Microsoft Office Suite and manufacturing data analysis tools.

Responsibilities

• Develop, implement, and optimize manufacturing processes to improve productivity, quality, and OEE.
• Lead continuous improvement projects using Lean and Six Sigma principles.
• Collaborate with tooling suppliers and maintenance teams to improve mold performance and reliability.
• Coordinate automation initiatives with PLCs, robotics, vision systems, conveyors, and ancillary equipment.
• Manage automation capital projects from concept through production implementation and ROI analyses.
• Support PFMEA, Control Plans, process validations, and capability studies.

Skills

OEE optimization

Lean Six Sigma

Root cause analysis

Automation & robotics

Cross-functional collaboration

Data analysis

Education

Bachelor's degree in Manufacturing/Mechanical/Industrial Engineering

Tools

PLCs & HMI systems

CAD: SolidWorks/AutoCAD/Creo

Vision systems

Robotic platforms (FANUC/ABB/UR/Yaskawa/Epson)

Job description

• Root Cause Analysis

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

Job Overview

This role reports to the Manufacturing Engineer Manager and is based in the Raleigh, NC area, supporting the Fuquay-Varina facility ONSITE. Travel is estimated at 10-25%.

The Manufacturing and Process Development Engineer is responsible for developing, optimizing, and sustaining manufacturing processes with a focus on automation systems. This role includes a mix of projects related to new product introduction and sustaining existing processes.

The ideal candidate will have hands‑on experience with automated assembly systems, robotics, and lean manufacturing methodologies.

Job Requirements

Manufacturing Process Improvement

• Develop, implement, and optimize manufacturing processes to improve productivity, quality, and overall equipment effectiveness (OEE).
• Analyze process performance and identify opportunities to reduce scrap, downtime, and cycle times.
• Lead continuous improvement projects utilizing Lean Manufacturing and Six Sigma principles.
• Support troubleshooting and root cause analysis of production and quality issues.
• Collaborate with tooling suppliers and maintenance teams to improve mold performance and reliability.
• Monitor molding performance metrics and implement corrective actions as needed.

Automation & Equipment Engineering

• Lead automation initiatives to improve safety, labor efficiency, and production throughput.
• Specify, procure, install, and validate automated equipment and robotic systems.
• Develop equipment requirements, statements of work, and project justifications.
• Coordinate equipment integration with PLCs, robotics, vision systems, conveyors, and ancillary equipment.
• Support programming and troubleshooting of automated manufacturing systems.

Project Management

• Manage automation capital projects from concept through production implementation.
• Develop project timelines, budgets, and ROI analyses.
• Coordinate activities with production, quality, maintenance, tooling, and suppliers.
• Ensure projects are completed on schedule and within budget.

Quality & Compliance

• Support PFMEA, Control Plans, process validations, and capability studies.
• Participate in corrective and preventive action activities.
• Ensure compliance with safety, environmental, and quality management systems.
• Assist with customer audits and quality investigations.

Documentation & Reporting

• Generate and maintain manufacturing documentation, process flow diagrams, and equipment specifications.
• Track and report key performance indicators (KPIs) including efficiency, scrap, downtime, and yield.
• Provide technical training and support to production personnel and technicians.

Required Qualifications

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field.
• 3+ years of manufacturing engineering experience.
• Experience implementing or supporting assembly automation systems.
• Knowledge of process troubleshooting, statistical analysis, and root cause methodologies.
• Strong project management and problem-solving skills.
• Proficiency with Microsoft Office Suite and manufacturing data analysis tools.

Preferred Qualifications

• Experience with robotics platforms such as FANUC, ABB, Universal Robots, Yaskawa, or Epson.
• Familiarity with PLCs, HMI systems, sensors, and machine controls.
• Experience with process validation protocols.
• Lean Manufacturing and Six Sigma certification.
• Experience with vision inspection systems and automated assembly equipment.
• CAD experience (SolidWorks, AutoCAD, Creo, or similar).
• Experience in electrical devices, automotive, consumer products, or industrial manufacturing environments.
• Familiarity with Injection Molding

Key Competencies

• Process Optimization
• Automation & Robotics
• Project Management
• Data Analysis
• Continuous Improvement
• Root Cause Analysis
• Cross-Functional Collaboration
• Equipment Validation
• Leadership & Communication

Performance Metrics

• Reduction in scrap and rework costs
• OEE improvement
• Downtime reduction
• Successful capital project implementation
• Cycle time improvements
• Safety improvements
• Quality performance and PPM reduction
• Labor productivity improvement

Competencies

Values: Integrity, Accountability, Inclusion, Innovation, Teamwork

About Te Connectivity

TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.

Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).

Compensation

• Competitive base salary commensurate with experience: $82,000 - $123,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits

Benefits

• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.

EOE, Including Disability/Vets

IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD

TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.