Manufacturing Engineer – Vehicle Integration (Blue Ring AI&T)

BLUE ORIGIN; Huntsville (TN); On-site; USD 95,000 - 120,000; Full time

Benefits offered by this job

Stock options

401(k) match

Paid time off

Education support program

Job summary

Blue Origin in Huntsville, AL is seeking a Manufacturing Engineer to support AI&T and final vehicle assembly of the Blue Ring spacecraft. You will translate engineering intent into flight hardware, develop manufacturing work instructions, and drive DFMA improvements across the integration lifecycle.

The role emphasizes FMEA, collaboration with Test Operations, Quality, and Design Engineering to ensure readiness for milestones. A-Shift schedule and relocation are available.

Qualifications

• Bachelor of Science in Mechanical, Manufacturing, Electrical, or Aerospace Engineering from an accredited university.
• Experience in a manufacturing, industrial, or process engineering role.
• 1+ years creating English-language work instructions.
• Must be available to work A-Shift (M–TH, 5:00AM–3:30PM) with flexibility to adjust shift.

Responsibilities

• Support AI&T and final vehicle assembly activities for the Blue Ring spacecraft on A-Shift.
• Translate engineering intent into flight hardware and serve as technical resource during integration.
• Develop, revise, and maintain manufacturing work instructions for full integration flow.
• Identify and resolve technical issues on the floor and disposition non-conformances.
• Create in-build redlines and recommend engineering changes to improve assembly sequences.
• Perform engineering drawing review and provide final approval for documentation.
• Conduct FMEA with focus on integration risk reduction and test readiness gates.
• Drive DFMA improvements across the integration lifecycle, including tooling and cycle time.
• Collaborate with Test Operations, Quality, and Design Engineering to ensure readiness for milestones.
• Support shift turnover and document in-progress build status and configuration tracking.
• Ensure work aligns with AS9100, ISO 9001 quality standards.

Skills

Project management

Manufacturing engineering

GD&T

FMEA

AS9100

Education

Bachelor of Science in Mechanical/Manufacturing/Aerospace Engineering

Tools

Jules

Windchill

Job description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

As a part of the Operations business unit supporting Blue National Security, you will focus on the development of satellite systems aimed at solving two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit. As a member of a hardworking team of engineers and specialists, you will support the Assembly, Integration, and Test (AI&T) and final assembly of Blue Ring —a spacecraft capable of supporting a variety of missions from medium Earth orbit to the cislunar region. The Blue Ring spacecraft provides unprecedented delta-V capabilities, enabling customers to maneuver payloads of more than 3,000 kg to a variety of Earth orbits. Additionally, Blue Ring offers end-to-end services, including hosting, transportation, refueling, data relay, logistics, and “in-space” edge computing capabilities.

Special Mentions

• A-Shift | Monday–Thursday | 5:00AM–3:30PM

• B Shift | Monday–Thursday | 12:00PM–10:30PM

• Location: Huntsville, AL

• Relocation: Available

• Travel: Expected up to 20% of the time

Responsibilities include but are not limited to:

• Support AI&T and final vehicle assembly activities for the Blue Ring spacecraft on A-Shift, including hands-on engagement during vehicle buildup, subsystem mate operations, harness routing, and vehicle closeout.

• Translate engineering intent, drawings, and configurations into fully functional flight hardware, acting as a primary technical resource during vehicle integration sequences.

• Develop, revise, and maintain manufacturing work instructions (MWIs) covering the full integration flow: receiving inspection, fabrication, assembly, integration, functional/acceptance test, and refurbishment.

• Identify and resolve technical issues on the floor in real time; disposition non-conformances and investigate root causes with structured corrective/preventative action.

• Create in-build redlines and recommend engineering changes to improve vehicle assembly sequences, access, or hardware interfaces.

• Perform engineering drawing review and provide final approval for manufacturing and integration documentation.

• Conduct Failure Mode and Effects Analysis (FMEA) with emphasis on vehicle integration risk reduction and test readiness gates.

• Drive Design for Manufacturability and Assembly (DFMA) improvements across the Blue Ring integration lifecycle, including tooling enhancements, process standardization, and cycle time reduction.

• Collaborate with Test Operations, Systems Engineering, Quality, and Design Engineering to ensure integrated vehicle readiness for AI&T milestones and launch campaigns.

• Support shift turnover activities, ensuring accurate documentation of in-progress build status, open action items, and configuration tracking.

• Ensure all work aligns with applicable quality and safety standards (AS9100, ISO 9001), supporting a safe and sustainable future in space.

Minimum Qualifications

• Bachelor of Science in Mechanical, Manufacturing, Electrical, or Aerospace Engineering (other relevant fields may apply) from an accredited university

• Experience in a manufacturing, industrial, or process engineering role:

• 0–3 years → Level 1 Manufacturing Engineer

• 3+ years → Level 2 Manufacturing Engineer

• 5+ years → Level 3 Manufacturing Engineer

• 8+ years → Senior Manufacturing Engineer

• 1+ years of experience creating English-language work instructions

• Must be available to work A-Shift (M–TH, 5:00AM–3:30PM) with flexibility to adjust shift as needed and willingness to work extended hours if required

Preferred Qualifications

• Active Top Secret/SCI clearance or ability to obtain

• Prior manufacturing engineering experience in aerospace vehicle integration, AI&T, or spacecraft final assembly

• Manufacturing or integration experience with at least one of the following: avionics, wire harnesses, structures, spacecraft propulsion systems, mechanical systems, thermal management systems, or environmental instrumentation for aerospace applications

• Experience developing spacecraft or other Aerospace, Defense and High Performance (ADHP) hardware

• Understanding of engineering fundamentals for mechanical design and manufacturing, including working knowledge of GD&T

• Experience identifying tooling needs and managing Ground Support Equipment (GSE) for vehicle integration and test activities

• Experience working with Bill of Materials (BOM) and BOM reconciliation across complex vehicle assemblies

• Strong organizational, project management, and presentation skills (Gantt charting, JIRA, MS Project, Confluence, or similar)

• Proficient in writing work instructions at a high pace in a dynamic integration environment

• Previous experience using Jules and Windchill software

• Excellent computer skills with the ability to quickly learn and use various software tools as needed

• Experience with AS9100 Quality Management System (QMS)

• Material Review Board (MRB) experience with vehicle-level flight hardware

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S.as a refugee or granted asylum.

Background Check

• Required for all positions: Blue’s Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company’s intent to reward individual contributions and enable them to share in the company’s results, or other factors at the company’s sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail]. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.