Manufacturing Engineer III - Combustion Devices

Blue Origin LLC; Huntsville (AL); On-site; USD 95,000 - 140,000; Full time

Benefits offered by this job

Medical Insurance

401(k) Match

Paid Time Off

Job summary

Blue Origin LLC in Huntsville, AL seeks an experienced Manufacturing Engineer to lead rocket engine assembly, integration, and test processes. You will translate concepts into constructive workflows, collaborate across teams, and drive cost, cycle-time, and quality improvements on high-rate engines BE-4/BE-3U.

This role requires strong manufacturing and QA discipline. The ideal candidate has a BS in engineering, 5+ years in manufacturing, and a passion for space.

Qualifications

• B.S. in Mechanical, Manufacturing, Electrical, or Aerospace Engineering from an accredited university.
• 5+ years in a manufacturing engineering role for Level 3; 8+ years for Sr.
• Understanding of engineering fundamentals for mechanical design and manufacturing including GD&T.
• Ability to create English work instructions for technicians and inspectors.
• Ability to develop processes compliant to AS9100.
• Willing to work extended hours when required.
• Attention to detail and drive to deliver results.
• Passion for rockets, space, the team, and our mission.

Responsibilities

• Define, develop, implement, optimize and own rocket engine assembly, integration, and test processes.
• Translate engineering intent, drawings, and configurations into functional hardware by developing manufacturing work instructions.
• Contribute to design for manufacturability (DFM), design for assembly (DFA), design for test (DFT).
• Collaborate with design engineering, quality assurance, supply chain, and production teams to accelerate building a road to space.
• Design, procure, install, and qualify custom manufacturing equipment/fixtures.
• Evaluate and implement new manufacturing technologies and methods (precision machining, welding, adhesion, additive manufacturing).
• Support root cause analysis of process or product non-conformances; implement corrective actions.
• Ensure work aligns with quality standards (AS9100, ISO 9001).
• Participate in process FMEAs, risk assessments, and validation of new production lines and equipment.
• Apply emerging AI technologies to optimize processes and quality.

Skills

GD&T

Manufacturing eng

Process improvement

AI in manufacturing

Education

B.S. in Mechanical/Manufacturing/Aerospace Eng

Job description

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. Job Profile Engineer- Manufacturing III This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. This role will lead the design and implementation of efficient manufacturing systems, ensure stringent quality control throughout production, and optimize supply chain logistics specific to Production/Operations. The ideal candidate will be results-driven, skilled in resource management, and committed to high-quality standards. You will collaborate with cross-functional teams to streamline operations, reduce costs, and enhance production timelines. Leveraging advanced technologies and methodologies, you will contribute to improving manufacturing techniques, ensuring Blue Origin’s continued innovation and excellence in aerospace engineering.

Key Responsibilities

• Define, develop, implement, optimize and own rocket engine assembly, integration, and test processes.
• Translate engineering intent, drawings, and configurations into fully functional hardware by developing manufacturing work instructions to clearly define the following manufacturing processes: receiving inspection, fabrication, assembly, test, integration, and refurbishment.
• Contribute to design for manufacturability (DFM), design for assembly (DFA), design for test (DFT), key to building reliable engines for space exploration.
• Collaborate closely with design engineering, quality assurance, supply chain, and production teams to accelerate building a road to space.
• Design, procure, install, and qualify custom manufacturing equipment/fixtures.
• Evaluate and implement new manufacturing technologies and methods (e.g., precision machining, welding, brazing, additive manufacturing, advanced assembly).
• Support root cause analysis of process or product non-conformances; develop and implement corrective actions that enhance reliability and performance.
• Ensure all work aligns with applicable quality and safety standards (AS9100, ISO 9001), supporting a safe and sustainable future in space.
• Participate in process FMEAs, risk assessments, and validation of new production lines and equipment.
• Apply emerging AI technologies alongside traditional manufacturing engineering tools to optimize processes, reduce cycle times, and improve first-time quality

Team Focus & Domain Expertise

• The Engines manufacturing team provides propulsion solutions for many internal programs and external customers.
• The Huntsville Engine Factory is responsible for rate production of our BE-4 and BE-3U engines which power the New Glenn vehicle.
• The factory leverages world‑class machining assets and advance fabrication equipment to build and test engines that perform reliably in the most challenging environments.
• Our team takes pride in continuously improving cost, increasing throughput, and reducing cycle time to lower the cost of access to space.

Minimum Qualifications

• Bachelor of Science in Mechanical, Manufacturing, Electrical, or Aerospace Engineering (other relevant fields may apply) from an accredited university
• Experience in a manufacturing engineering role: 5+ years for Level 3 Manufacturing Engineer, 8+ years for Sr Manufacturing Engineer)
• Understanding of engineering fundamentals for mechanical design and manufacturing including working knowledge of GD&T.
• Can demonstrate creating English work instructions for technicians and inspectors
• Ability to develop processes compliant to industry quality systems such as AS9100.
• Open to working extended hours when required
• Attention to detail and drive to deliver results
• Passion for rockets, space, the team, and our mission is a must!

Preferred Qualifications

• Experience in high-rate assembly lines for aerospace and/or automotive is preferred
• Experience with at least one of the following manufacturing processes: machining, assembly, welding, heat treating, non-destructive test
• Understanding of engineering fundamentals for mechanical design and manufacturing including working knowledge of GD&T
• Basic tooling or fixture design and fabrication
• Experience working with Bill-of-materials and BOM reconciliation
• Strong organizational, project management, and presentation skills (Gantt charting, JIRA tickets, MS Project, Confluence, or similar)
• Prior manufacturing engineering experience in aerospace or automotive

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check Required for all positions

Blue’s Standard Background Check Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation. Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training. Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical.

Benefits

• Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

We’re committed to building the road to space so our children can build the future. We are a mission-driven company focused on ideas and innovation, and encourage fresh perspectives from bold voices. At Blue, our team is building the future as their unique selves. Thank you for your interest in working at Blue Origin! Blue Origin was founded with a vision to enable a future where millions of people are living and working in space to benefit Earth. In order to preserve Earth, Blue Origin believes in the need to enable humanity to expand, explore, find new energy and material resources, and move industries that stress Earth into space. Blue Origin believes it has an important role in building a road to space and lowering the cost of getting there. At Blue Origin, we’re working on this today by developing fully reusable launch vehicles and systems that are safe, reliable and affordable. Every launch vehicle is designed for human spaceflight from the beginning and able to ferry payloads to space.

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