Manufacturing Engineer I

Ralliant; Boxborough (MA); On-site; USD 74,000 - 137,000; Full time

Job summary

Ralliant is seeking a Manufacturing Engineer I to support and optimize manufacturing operations at the Boxborough site. You will help resolve production issues, support new product launches from prototype through production, and drive SQDC targets with structured problem solving.

Qualifications

• Bachelor of Science degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or related field.
• Minimum of 1–3 years of relative experience is required.
• SolidWorks and/or ProE modeling and drafting experience required; SolidWorks preferred.
• Familiarity with mechanical inspection tools such as calipers, micrometers, gauges, and related measurement equipment.
• Proficiency in Microsoft Office; ability to read and interpret technical drawings and specifications.

Responsibilities

• Design, develop, and document manufacturing processes, including production flow, tooling, fixtures, automation, and test equipment.
• Develop poka-yoke and fixturing strategies to reduce process variation in assembly processes.
• Use structured problem-solving techniques to investigate process failures, product failures, equipment issues, and quality concerns; identify root cause; implement corrective actions.
• Plan and implement improvement initiatives focused on Safety, Quality, Delivery, and Cost/Productivity (SQDC).
• Participate in new product design reviews, review and approve part drawings, and support transition of new products to manufacturing.
• Apply lean tools such as Standard Work, 5S, and VRK to solve production problems and sustain lean practices.
• Support the ECO process from generation through implementation.
• Perform engineering pilot runs for part and process validation.
• Provide manufacturing engineering support to meet customer quality and delivery expectations; collaborate with cross-functional teams on equipment reliability and improvement projects.
• Participate in PFMEAs, qualifications, and validation protocols to verify equipment and process capabilities.
• Collect, organize, analyze, and communicate data to support decision-making and process improvement.
• Provide training to affected associates on new and updated processes.

Skills

Problem-solving

Lean manufacturing

Team collaboration

Attention to detail

Education

Bachelor of Science in Mechanical Engineering

Bachelor of Science in Electrical Engineering

Bachelor of Science in Manufacturing Engineering

Tools

SolidWorks

Pro/E

Calipers

Micrometers

Job description

Purpose of Position:

Gems Setra is seeking a Manufacturing Engineer I with strong problem-solving, attention to detail, process discipline, and collaboration skills. This role is responsible for supporting manufacturing operations by resolving production issues, improving manufacturing processes, supporting new product and project launches from prototype through production, and helping achieve Safety, Quality, Delivery, and Cost/Productivity targets through daily management and continuous improvement activities. The Manufacturing Engineer I will support the development, documentation, and implementation of manufacturing process improvements, tooling, fixtures, automation, and test equipment.

Essential Functions:

• Design, develop, and document manufacturing processes, including production flow, tooling, fixtures, automation, and test equipment, by applying knowledge of product design, manufacturing processes, product performance specifications, process acceptance criteria, and product/system testing.
• Develop poka-yoke and fixturing strategies to reduce process variation in assembly processes.
• Use structured problem-solving techniques to investigate process failures, product failures, equipment issues, and quality concerns; identify root cause; and implement corrective actions.
• Plan and implement improvement initiatives focused on Safety, Quality, Delivery, and Cost/Productivity (SQDC).
• Participate in new product design reviews, review and approve part drawings as appropriate, and support the transition of new products from Design Engineering to manufacturing.
• Apply lean manufacturing tools such as Standard Work, 5S, and VRK to solve production problems and support implementation and sustainment of lean manufacturing practices.
• Support the Engineering Change Order (ECO) process from generation through implementation.
• Perform engineering pilot runs for part and process validation.
• Provide manufacturing engineering support to meet customer quality and delivery expectations, while collaborating with cross-functional teams on equipment reliability and improvement projects.
• Participate in the execution of PFMEAs, qualifications, and validation protocols to verify equipment and process capabilities.
• Collect, organize, analyze, and communicate data with attention to detail and accuracy to support decision-making and process improvement.
• Provide training to affected associates on new and updated processes to ensure proper implementation and adherence.
• Perform other duties as assigned by manager.

Critical Success Factors:

• Solid understanding of manufacturing processes, tools, and technologies.
• Customer-focused problem solving through active listening, data analysis, and experimentation.
• Strong organization, analytical, and problem-solving skills.
• Outstanding teamwork and collaboration skills.
• Demonstrates initiative and takes action when issues need to be addressed.
• Strong professional communication skills.
• Commitment to continuous improvement through the application of lean principles and Kaizen.
• Ability to manage multiple priorities and projects simultaneously.
• Demonstrates a strong sense of urgency and accountability.

Education & Experience Required:

• Bachelor of Science degree, or equivalent, in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related technical field required.
• Minimum of 1-3 years of relative experience is required.
• SolidWorks and/or ProE modeling and drafting experience required; SolidWorks preferred.
• Familiarity with mechanical inspection tools such as calipers, micrometers, gauges, and related measurement equipment.
• Proficiency in Microsoft Office.
• Ability to read and interpret technical drawings and specifications.

Desired Skills:

• Experience in machining and/or precision mechanical assembly.
• Working knowledge of transducers, flow/level switches and/or other measuring sensors.
• Basic familiarity with ISO:9001 standards.
• Understanding of regulatory requirements related to RoHS and REACH.
• Knowledge of Copy Exactly process control.
• Lean manufacturing experience.

Ralliant Corporation Overview

Ralliant, originally part of Fortive, now stands as a bold, independent public company driving innovation at the forefront of precision technology. With a global footprint and a legacy of excellence, we empower engineers to bring next-generation breakthroughs to life faster, smarter, and more reliably. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries, enabling real-world impact where it matters most. At Ralliant we're building the future, together with those driven to push boundaries, solve complex problems, and leave a lasting mark on the world.

About Gems Setra

Gems Setra is a leading global supplier of sensing and monitoring technologies, operating within the Precision Technologies platform of Ralliant Corporation. Through our comprehensive portfolio of premium sensing products, we deliver solutions to customer problems and challenges. As two Fortive businesses merged in 2022, Gems Setra's vision is to connect our customers to their environment to create a safer, healthier, more sustainable world. Gems Sensors product offerings include a range of products that encompass liquid level, flow, and pressure sensors, miniature solenoid valves, proximity switches, and integrated fluid management solutions. The Setra Systems product line offers an extensive selection of high-quality sensing instruments for humidity, current, vacuum, energy, and pressure measurements. At the heart of our combined company's mission lies a shared dedication between Gems Sensors and Setra Systems to deliver high-quality sensing solutions, backed by reliable customer support on a global scale. As a part of Ralliant, we embrace a culture of innovation, driving progress and empowering advancements in the industries and customers we serve.

We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at [e-mail].

Pay Range

The salary range for this position (in local currency) is 73590.00-136730.00