Manufacturing Engineer – Blue Ring Cable Harness Shop III

Blue Origin; Huntsville (AL); On-site; USD 70,000 - 120,000; Full time

Benefits offered by this job

Health benefits

401(k) match

Education support

Stock options

Paid time off

Job summary

Blue Origin Huntsville is seeking an experienced Harness Fabrication Manufacturing Engineer to translate engineering intent into scalable cable harness production. You will support harness builds, develop manufacturing work instructions, and qualify new fabrication processes on the shop floor.

As a hands-on leader, you will mentor technicians, operate and troubleshoot automated wire testing equipment, drive DFMA efforts across the harness lifecycle, and ensure compliance with AS9100,

Qualifications

• BS in Manufacturing, Electrical or Aerospace Engineering from an accredited university.
• Experience in manufacturing/industrial/process engineering roles (levels 1–3 or senior).
• Knowledge of wire harness fabrication and related processes.

Responsibilities

• Translate engineering intent, wire harness drawings, schematics, and configurations into fully functional cable harness hardware.
• Support the Cable Harness Shop on the manufacturing floor during fabrication and integration, ensuring compliance with engineering requirements, discrepancy resolution, and acceptance testing.
• Develop manufacturing work instructions covering receiving inspection, wire preparation, termination, fabrication, assembly, integration, and testing.
• Lead and mentor harness fabrication technicians on the shop floor; provide real-time technical guidance.
• Operate and troubleshoot automated wire testing equipment; evaluate results and disposition anomalies.
• Perform FMEA studies and drive DFMA across the harness lifecycle; implement improvements.
• Ensure compliance with AS9100, ISO 9001, IPC/WHMA-A-620 quality standards.

Skills

Harness fabrication

DFMA

Mentoring technicians

Troubleshooting

Writing work instructions

Automated wire testing

Root cause analysis

Process improvement

Education

BS in Manufacturing, Electrical or Aerospace Engineering

Tools

Cirris

Dynalab

Astronics

Job description

Application close date:Applications will be accepted on an ongoing basis until the requisition is closed.At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.his role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.As a part of the Operations business unit supporting Blue National Security, you will focus on the development of satellite systems aimed at solving two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit. As a member of a hardworking team of engineers and specialists, you will be responsible for the design, manufacturing, and testing of Blue Ring —a spacecraft capable of supporting a variety of missions from medium Earth orbit to the cislunar region. The Blue Ring spacecraft provides unprecedented delta-V capabilities, enabling customers to maneuver payloads of more than 3,000 kg to a variety of Earth orbits. Additionally, Blue Ring offers end-to-end services, including hosting, transportation, refueling, data relay, logistics, and \"in-space\" edge computing capabilities.As a Harness Fabrication Manufacturing Engineer , you will translate engineering intent, drawings, and configurations into operational steps and processes to produce fully functional cable harness hardware at scale. Responsibilities include supporting harness builds, translating engineering definitions into manufacturing work instructions, and developing and qualifying new fabrication processes and technology. Successful candidates will lead DFMA studies to strengthen the feedback loop between design, build, and test, accelerating product development.If you share our vision, thrive in a dynamic startup environment, excel on integrated cross-functional teams of experienced and skilled individuals, continuously seek out opportunities to learn and improve, and do not allow title or job description to limit the depth or breadth of your contributions, then we would love to hear from youSpecial Mentions :A-Shift | Monday–Thursday | 5:00AM–3:30PMLocation: Huntsville, ALRelocation: AvailableTravel: Expected up to 20% of the timeResponsibilities include but are not limited to:Translate engineering intent, wire harness drawings, schematics, and configurations into fully functional cable harness hardware.Support the Cable Harness Shop on the manufacturing floor during fabrication and integration, ensuring compliance with engineering requirements, discrepancy resolution, and acceptance testing.Perform in a hands-on engineering role and serve as a liaison between elements of design, test, manufacturing, and operations.Develop manufacturing work instructions to clearly define the following manufacturing processes: receiving inspection, wire preparation, termination, fabrication, assembly, integration, continuity/hi-pot/automated wire testing, and refurbishment.Lead, mentor, and support harness fabrication technicians on the shop floor; provide real-time technical guidance and resolve production issues to maintain schedule and quality.Operate, program, and troubleshoot automated wire testing equipment; evaluate test results and disposition anomalies accordingly.Disposition and investigate root causes of discrepancies; implement preventative and corrective actions.Create in-build redlines and recommend engineering changes to improve harness design and producibility.Perform engineering drawing review and provide final approval for manufacturing.Conduct Failure Mode and Effects Analysis (FMEA) studies to strengthen the feedback loop between design, build, and test.Drive Design for Manufacturability and Assembly (DFMA) across the harness product life cycle and drive continuous improvements within the Cable Harness Shop.Ensure all work aligns with applicable quality and safety standards (AS9100, ISO 9001, IPC/WHMA-A-620), supporting a safe and sustainable future in space.Minimum QualificationsBachelor of Science in Manufacturing, Electrical, or Aerospace Engineering (other relevant fields may apply) from an accredited universityExperience in a manufacturing, industrial, or process engineering role:0–3 years Level 1 Manufacturing Engineer3+ years Level 2 Manufacturing Engineer5+ years Level 3 Manufacturing Engineer8+ years Senior Manufacturing Engineer1+ years of experience creating English-language work instructionsMust be available to work A-Shift (M–TH, 5:00AM–3:30PM) with flexibility to adjust shift as needed and willingness to work extended hours if requiredPreferred QualificationsIPC/WHMA-A-620 certification (CIS or CIT) or demonstrated working knowledge of IPC-620 workmanship standards for cable and wire harness assembliesExperience with automated wire testing equipment (e.g., Cirris, Dynalab, Astronics, or equivalent), including programming, operation, and result interpretationExperience leading, directing, or mentoring technicians in a production or fabrication environment, including real-time troubleshooting and issue resolutionActive Top Secret/SCI clearance or ability to obtainPrior manufacturing engineering experience in aerospace or automotive environmentsManufacturing experience with at least one of the following: avionics, wire harnesses, structures, spacecraft propulsion systems, mechanical systems, thermal protection systems, thermal management systems, and environmental instrumentation for aerospaceExperience developing spacecraft or other Aerospace, Defense and High Performance (ADHP) hardwareUnderstanding of engineering fundamentals for electrical/mechanical design and manufacturing, including working knowledge of GD&TExperience identifying tooling needs for production systems (e.g., crimpers, wire strippers, test fixtures)Experience working with Bill-of-Materials (BOM) and BOM reconciliationStrong organizational, project management, and presentation skills (Gantt charting, JIRA, MS Project, Confluence, or similar)Proficient in writing work instructions at a high pacePrevious experience using Jules and Windchill softwareExcellent computer skills with the ability to quickly learn and use various software tools as neededExperience with AS9100 Quality Management System (QMS)Material Review Board (MRB) experienceCulture StatementDon’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue’s Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalBenefitsBenefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.Stock Options for all regular employees (working at least 20 hours/week)Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.Equal Employment OpportunityBlue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws.Affirmative Action and Disability AccommodationApplicants wishing to receive information on Blue Origin’s Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail] . Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.