Manufacturing Engineer – Blue Ring Cable Harness Shop

Blue Origin LLC; Huntsville (AL); On-site; USD 85,000 - 130,000; Full time

Job summary

Blue Origin seeks a Harness Fabrication Manufacturing Engineer to translate engineering definitions into scalable manufacturing steps for cable harness hardware. You will support on-floor fabrication, refine work instructions, and drive continuous improvement across the harness shop.

You will collaborate with design, test, manufacturing, and operations to ensure quality, safety, and manufacturability while aligning with AS9100/ISO standards.

Qualifications

• Bachelor degree in Manufacturing, Electrical, or Aerospace Engineering from an accredited university.
• 0–3 years in a manufacturing, industrial, or process engineering role (Level 1).
• 3+ years → Level 2 Manufacturing Engineer. 5+ years → Level 3 Manufacturing Engineer.
• 1+ year experience creating English-language work instructions.

Responsibilities

• Translate engineering intent and drawings into manufacturing steps for cable harness hardware.
• Support harness shop operations on the floor during fabrication and integration.
• Develop manufacturing work instructions covering receiving inspection, wire prep, termination, fabrication, assembly, and testing.
• Lead and mentor harness fabrication technicians, providing real-time guidance and resolving production issues.

Education

Bachelor of Science in Manufacturing, Electrical, or Aerospace Engineering (accredited university)

Tools

JIRA

MS Project

Confluence

Windchill

Jules

Job description

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. At Blue Origin, we're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. As a part of the Operations business unit supporting Blue National Security, you will focus on the development of satellite systems aimed at solving two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit. As a member of a hardworking team of engineers and specialists, you will be responsible for the design, manufacturing, and testing of Blue Ring—a spacecraft capable of supporting a variety of missions from medium Earth orbit to the cislunar region. The Blue Ring spacecraft provides unprecedented delta-V capabilities, enabling customers to maneuver payloads of more than 3,000 kg to a variety of Earth orbits. Additionally, Blue Ring offers end-to-end services, including hosting, transportation, refueling, data relay, logistics, and "in-space" edge computing capabilities.

Position Overview

As a Harness Fabrication Manufacturing Engineer, you will translate engineering intent, drawings, and configurations into operational steps and processes to produce fully functional cable harness hardware at scale. Responsibilities include supporting harness builds, translating engineering definitions into manufacturing work instructions, and developing and qualifying new fabrication processes and technology. Successful candidates will lead DFMA studies to strengthen the feedback loop between design, build, and test, accelerating product development. If you share our vision, thrive in a dynamic startup environment, excel on integrated cross-functional teams of experienced and skilled individuals, continuously seek out opportunities to learn and improve, and do not allow title or job description to limit the depth or breadth of your contributions, then we would love to hear from you.

Key Responsibilities

• Translate engineering intent, wire harness drawings, schematics, and configurations into fully functional cable harness hardware.
• Support the Cable Harness Shop on the manufacturing floor during fabrication and integration, ensuring compliance with engineering requirements, discrepancy resolution, and acceptance testing.
• Perform in a hands-on engineering role and serve as a liaison between elements of design, test, manufacturing, and operations.
• Develop manufacturing work instructions to clearly define the following manufacturing processes: receiving inspection, wire preparation, termination, fabrication, assembly, integration, continuity/hi-pot/automated wire testing, and refurbishment.
• Lead, mentor, and support harness fabrication technicians on the shop floor; provide real-time technical guidance and resolve production issues to maintain schedule and quality.
• Operate, program, and troubleshoot automated wire testing equipment; evaluate test results and disposition anomalies accordingly.
• Disposition and investigate root causes of discrepancies; implement preventative and corrective actions.
• Create in-built redlines and recommend engineering changes to improve harness design and producibility.
• Perform engineering drawing review and provide final approval for manufacturing.
• Conduct Failure Mode and Effects Analysis (FMEA) studies to strengthen the feedback loop between design, build, and test.
• Drive Design for Manufacturability and Assembly (DFMA) across the harness product life cycle and drive continuous improvements within the Cable Harness Shop.
• Ensure all work aligns with applicable quality and safety standards (AS9100, ISO 9001, IPC/WHMA-A-620), supporting a safe and sustainable future in space.

Minimum Qualifications

• Bachelor of Science in Manufacturing, Electrical, or Aerospace Engineering (other relevant fields may apply) from an accredited university
• Experience in a manufacturing, industrial, or process engineering role: 0-3 years → Level 1 Manufacturing Engineer
• 3+ years → Level 2 Manufacturing Engineer
• 5+ years → Level 3 Manufacturing Engineer
• 8+ years → Senior Manufacturing Engineer
• 1+ years of experience creating English-language work instructions
• Must be available to work A-Shift (M-TH, 5:00AM-3:30PM) with flexibility to adjust shift as needed and willingness to work extended hours if required

Preferred Qualifications

• IPC/WHMA-A-620 certification (CIS or CIT) or demonstrated working knowledge of IPC-620 workmanship standards for cable and wire harness assemblies
• Experience with automated wire testing equipment (e.g., Cirris, Dynalab, Astronics, or equivalent), including programming, operation, and result interpretation
• Experience leading, directing, or mentoring technicians in a production or fabrication environment, including real-time troubleshooting and issue resolution
• Active Top Secret/SCI clearance or ability to obtain
• Prior manufacturing engineering experience in aerospace or automotive environments
• Manufacturing experience with at least one of the following: avionics, wire harnesses, structures, spacecraft propulsion systems, mechanical systems, thermal protection systems, thermal management systems, and environmental instrumentation for aerospace
• Experience developing spacecraft or other Aerospace, Defense and High Performance (ADHP) hardware
• Understanding of engineering fundamentals for electrical/mechanical design and manufacturing, including working knowledge of GD&T
• Experience identifying tooling needs for production systems (e.g., crimpers, wire strippers, test fixtures)
• Experience working with Bill-of-Materials (BOM) and BOM reconciliation
• Strong organizational, project management, and presentation skills (Gantt charting, JIRA, MS Project, Confluence, or similar)
• Proficient in writing work instructions at a high pace
• Previous experience using Jules and Windchill software
• Excellent computer skills with the ability to quickly learn and use various software tools as needed
• Experience with AS9100 Quality Management System (QMS) Material Review Board (MRB) experience

Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

Background Check Required for all positions: Blue's Standard Background Check Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation

Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.

Required for certain Job Profiles: Ability to obtain and maintain