Manufacturing Engineer

Professional Power Products, Inc.; Town of Darien (WI); On-site; USD 95,000 - 110,000; Full time

Benefits offered by this job

Medical, dental, and vision benefits

Pet insurance

401(k) match

Life insurance and AD&D

Short- and long-term disability

Employee assistance program

Job summary

Power Solutions International (PSI) is a leader in large gen-set packaging and enclosures, seeking a Senior Manufacturing Engineer to establish and sustain manufacturing engineering systems in a heavy manufacturing setting. You will develop BOMs, routings, standard work, and ERP integration to ensure readiness and cost visibility.

Collaborate with Engineering, Operations, Quality, and Supply Chain to standardize processes, support NPI, and drive continuous improvement with Lean practices

Qualifications

• Bachelor’s degree in Manufacturing, Mechanical, or Industrial Engineering
• 10+ years of manufacturing engineering experience
• Experience developing BOMs, routings, and manufacturing process structures
• Experience with ERP systems (Epicor preferred)

Responsibilities

• Develop and maintain BOMs and routings to support production execution, cost control, and planning accuracy
• Establish and improve standard work, labor standards, and process flows across manufacturing operations
• Lead ERP (Epicor) manufacturing data structure, including item masters, job structures, and process integration
• Support New Product Introduction (NPI) by ensuring full manufacturing readiness
• Define and optimize manufacturing processes, tooling, and equipment
• Serve as a technical liaison between Engineering, Operations, Quality, and Supply Chain
• Identify and implement process improvements to increase efficiency and reduce waste
• Lead and support Lean, 5S, Kaizen initiatives

Skills

BOMs and routings

Lean manufacturing

Kaizen

Project management

NPI readiness

Cross-functional teamwork

Education

Bachelor's degree in Manufacturing Engineering

Tools

Epicor ERP

SolidWorks

Job description

Pay Rate: $95,000 - $110,000/yearPower Solutions International (PSI) is a leader in large gen-set packaging and enclosures. We provide turnkey, custom power packages that integrate alternators, cooling systems, controls, switchgear, cabling, and protection, delivered as containerized, skid, or walk-in solutions. Our team manages the full lifecycle from application engineering and 3D design to structural fabrication, wiring and piping, sound and thermal management, code compliance, factory acceptance testing, and site support. With scalable production capacity and disciplined program management, PSI delivers repeatable quality and reliable performance on complex builds for mission-critical and industrial applications worldwide.Summary:Reporting to the Director of Lean and CI, the Senior Manufacturing Engineer is responsible for establishing and sustaining foundational manufacturing engineering systems to support efficient, scalable, and high-quality production in a heavy manufacturing environment. This role will lead the development and implementation of Bills of Materials (BOMs), routings, standard work, fixtures, and ERP (Epicor) integration, ensuring full manufacturing readiness, process stability, and cost visibility.The position requires close collaboration with cross-functional teams, including Engineering, Operations, Quality, and Supply Chain, to define, standardize, and continuously improve manufacturing processes, support new product introduction (NPI), and drive operational excellence through robust engineering practices.Essential Duties and Responsibilities:Develop, implement, and maintain accurate BOMs and routings to support production execution, cost control, and planning accuracyEstablish and improve standard work, labor standards, and process flows across manufacturing operationsLead ERP (Epicor) manufacturing data structure, including item masters, job structures, and process integrationSupport New Product Introduction (NPI) by ensuring full manufacturing readinessDefine and optimize manufacturing processes, tooling, and equipmentServe as a technical liaison between Engineering, Operations, Quality, and Supply ChainIdentify and implement process improvements to increase efficiency and reduce wasteDevelop and maintain work instructions and process documentationSupport plant layout and workflow improvementsLead and support continuous improvement initiatives (Lean, 5S, Kaizen)Provide technical guidance and mentorship to junior engineersEnsure compliance with safety standards and company policiesAll other duties assigned by management.Requirements:Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or related field10+ years of manufacturing engineering experienceProven experience developing BOMs, routings, and manufacturing process structuresExperience with ERP systems (Epicor preferred)Strong understanding of manufacturing processes, tooling, and production systemsExperience supporting NPI and manufacturing readinessAbility to create and interpret technical drawings and work instructionsExperience with plant layout and process optimizationProficiency with SolidWorks or other 3D modeling software preferredKnowledge of Lean manufacturing principlesFamiliarity with ISO standardsStrong problem-solving and project management skillsEpicor ERP knowledge preferred.Project management skills.PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!Power Solutions International/3Pi is an EEO disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.