Manufacturing Engineer

Caterpillar Inc.; Seguin (TX); On-site; USD 89,000 - 134,000; Full time

Benefits offered by this job

Medical benefits

401(k)

HSA

Paid time off

Career development

Incentive bonus

Job summary

Caterpillar Inc. in Seguin, TX is seeking a Manufacturing Engineer to join the Industrial Power Systems Division.

You will participate in the maintenance and improvement of assembly processes for generators ranging from 35kW to 850kW, covering planning, tooling, maintenance, plant engineering, releasing, and constraint management. You will lead projects, apply lean and Six Sigma methods, work with suppliers, review tool designs, analyze changes, and support NPI to ensure manufacturability and

Qualifications

• Knowledge of decision-making processes and tools; ability to analyze situations and make informed decisions.
• Lean manufacturing knowledge: principles, implementation, and applying lean into production.
• Knowledge of manufacturing methods, technologies and processes; ability to plan, manage and monitor the entire manufacturing process.
• Ability to recognize, anticipate and resolve organizational or process problems using problem solving approaches.

Responsibilities

• Develop, analyze, and manage manufacturing and assembly projects; troubleshoot day-to-day process problems and evaluate changes for effectiveness.
• Design processes aligning with takt time to achieve quality and throughput targets.
• Lead continuous improvement activities impacting assembly, ISO requirements and root-cause analysis.
• Address ergonomic/safety and efficiency improvements using project methodologies (e.g., Six Sigma Green Belt).
• Coordinate tool design reviews, manufacturing processes, cost estimates, layouts, and releasing with stakeholders.
• Analyze engineering change notices and implement part or process changes.
• Collaborate with internal and external suppliers to manage capital projects for cost-effective systems.
• Assess and recommend equipment needs and modifications based on usage requirements.
• Support NPI to ensure manufacturability and on-time releases.
• Adhere to quality, cost reduction, safety and ergonomic standards in duties.

Skills

Decision making

Lean manufacturing

Manufacturing processes

Problem solving

Job description

Job Description

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Career Area

Manufacturing

About IPSD

Caterpillar’s Industrial Power Systems Division (IPSD) designs, tests and manufactures 0.5 to 18L engines that not only power Caterpillar machines, but also power over 5000 other applications including Marine, Petroleum, Industrial Applications, Electric Generators, and Locomotives. Caterpillar’s company strategy includes sustainability as one of four focus areas and IPSD is engaged and actively preparing green energy solutions for the future.

Job Summary

As the Manufacturing Engineer, you will function independently or as part of a team and be involved in the maintenance and improvement of processes and systems used in the assembly of generators ranging from 35kW to 850kW in sizes. Functions generally fall within the major areas of planning, tooling, maintenance, plant engineering, releasing, assembly, and constraint management.

What You Will Do

• Develop, analyze, and manage manufacturing and assembly projects. Troubleshoot day-to-day process problems, initiate solutions, and follow-up to evaluate change effectiveness to ensure practical cleaning, assembly, testing, storing, packing, and moving of production material.
• Determine and design processes utilizing industry best practices that align with the process takt time to produce high quality generators safely with the desired throughput.
• Lead and support continuous improvement activities impacting assembly, audit validation, ISO requirements and root cause analysis.
• Engage in creative problem solving to address operational issues including ergonomic/safety, process efficiency improvements utilizing project methodologies (E.g., 6 Sigma Green Belt), process bottlenecks, and quality (E.g., Process Failure Mode and Effects Analysis (PFMEA), PPAP).
• Coordinate and lead tool design reviews, manufacturing processes, cost estimates, systems planning, layout, standards, and releasing with stakeholders, including estimates, acquisitions, fabrication, and repair.
• Analyze engineering change notices, determine part or process changes, initiate, and implement changes.
• Work with internal and external suppliers to develop and manage capital projects to ensure efficient and cost-effective systems and processes are implemented to produce quality products.
• Analyze and recommend current and future systems, procedures, training, and equipment needs based upon understanding and user communication. Determine new equipment acceptability based on usage requirements and recommend modifications or revisions as necessary.
• Support the assembly process, including New Product Introduction (NPI), to ensure that processes/changes are designed for manufacturability and released on time
• Adhere to established standards, policies and practices relating to quality, cost reduction, safety, ergonomics, etc. in performing assigned duties.

What You Will Have

Decision Making and Critical Thinking: Knowledge of the decision-making process and associated tools and techniques; ability to accurately analyze situations and reach productive decisions based on informed judgment.

Lean Manufacturing: Knowledge of the philosophy, principles and implementation approaches of lean manufacturing; ability to integrate and implement lean manufacturing philosophy into existing production and management processes.

Manufacturing Processes: Knowledge of existing product manufacturing methods, technologies and processes; ability to execute, plan, manage and monitor the entire manufacturing process.

Problem Solving: Knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.

Caterpillar Inc. is the world’s leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. For nearly 100 years, we’ve been helping customers build a better, more sustainable world and are committed and contributing to a reduced-carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed.

Summary Pay Range

$89,210.00 - $133,810.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.

Benefits

• Medical, dental, and vision benefits*
• Paid time off plan (Vacation, Holidays, Volunteer, etc.)*
• 401(k) savings plans*
• Health Savings Account (HSA)*
• Flexible Spending Accounts (FSAs)*
• Health Lifestyle Programs*
• Employee Assistance Program*
• Voluntary Benefits and Employee Discounts*
• Career Development*
• Incentive bonus*
• Disability benefits
• Life Insurance
• Parental leave
• Adoption benefits
• Tuition Reimbursement
• These benefits also apply to part-time employees

This position requires working onsite five days a week.

Visa Sponsorship is not available for this position.

Posting Dates

September 24, 2026 - October 1, 2026

Caterpillar is an Equal Opportunity Employer, Including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.