Manufacturing Engineer

MAHLE; Murfreesboro (TN); On-site; USD 90,000 - 120,000; Full time

Job summary

MAHLE in Murfreesboro, TN is seeking a Manufacturing Engineering/Continuous Improvement Leader to drive process improvements and operational excellence across plant operations. You will lead cross-functional teams, apply Lean and Six Sigma tools, and troubleshoot manufacturing challenges to improve productivity, quality, and efficiency.

Responsibilities include developing new manufacturing equipment and processes, maintaining work instructions, and coordinating with departments to achieve

Qualifications

• 5+ years of automotive manufacturing experience preferred.
• Experience in development, installation, and maintenance of manufacturing equipment and processes.
• Ability to troubleshoot manufacturing issues and implement corrective actions.
• Basic PLC programming knowledge; robot programming preferred.
• Strong knowledge of machine vision systems (Keyence, Cognex).
• Experience with Lean Manufacturing, JIT, OEE, and Kaizen.
• Proven ability to lead cost-effective manufacturing improvements.
• Proficient with Excel, PowerPoint, Word; CAD; Power BI is a plus.
• Document engineering changes and adhere to change-management protocols.

Responsibilities

• Lead small groups focused on continuous improvements and provide technical expertise for process problems.
• Coordinate with Production, Maintenance, Quality, and Process Planning to meet objectives.
• Troubleshoot equipment and defects; implement corrective actions quickly.
• Develop and maintain manufacturing processes, work instructions, and production standards.
• Design and optimize layouts, material flow, and workstation ergonomics.
• Lead cost-reduction and OEE improvement initiatives.
• Create PFMEAs, Process Flow Diagrams, and Standardized Work documentation.
• Support capital expenditure planning and capability studies.
• Analyze production data and address quality, safety, and efficiency concerns.

Skills

Lean Manufacturing

Six Sigma

Problem Solving

PLC Programming

Robot Programming

Machine Vision

Kaizen

Leadership

Communication

CAD

Power BI

MES Systems

Education

Six Sigma Green Belt

Tools

Allen Bradley PLC

Siemens PLC

Fanuc

Kuka

Keyence Vision

Cognex Vision

CAD Software

MES Systems

Job description

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Together, we move the world we've been doing it for over 100 years. At MAHLE, as a leading international development partner and systems supplier to the automotive industry, we pursue the objective of making mobility more efficient, more environmentally friendly, more convenient, and more economical. As part of our dual strategy, we are working both on the intelligent combustion engine for the use of hydrogen and other nonfossil fuels and on technologies for fuel cells and e-mobility. MAHLE generated sales of €11.3 billion in 2025. Employing just under 65,000 people at 127 production locations and 11 technology centers, the company is represented in 28 countries. (as at: 12/31/2025). Join our MAHLE team! #weshapefuturemobility

Your Contribution

The Manufacturing Engineering/Continuous Improvement Leader is responsible for leading continuous improvement initiatives and serving as a technical resource for the identification, analysis, troubleshooting, and resolution of manufacturing process challenges. This role drives operational excellence by implementing process improvements that enhance productivity, quality, and overall manufacturing performance.

The position is accountable for improving key plant performance indicators, including productivity, quality, scrap reduction, defect rates, customer PPM, and manufacturing efficiency. Through the application of Lean Manufacturing, Six Sigma, and problem-solving methodologies, the role supports cost reduction objectives, optimizes processes, and ensures sustainable improvements across plant operations. The incumbent collaborates closely with cross-functional teams to identify opportunities, execute improvement projects, and promote a culture of continuous improvement throughout the organization.

This role is responsible to:

• Lead small groups focused on continuous improvements and provide technical expertise solving process problems.
• Coordinate and communicate with other departments (Production, Maintenance, Quality, Process Planning, etc) to achieve departmental and individual objectives.
• Troubleshoot equipment and part defects. Implement corrective actions quickly and effectively.
• Develop, implement, and maintain manufacturing processes, work instructions, and production standards.
• Develop new manufacturing equipment and processes, write equipment specifications.
• Design and optimize manufacturing layouts, material flow, and workstation ergonomics.
• Lead process improvement initiatives to reduce scrap, improve productivity, and optimize Overall Equipment Effectiveness (OEE).
• Develop and maintain PFMEAs, Process Flow Diagrams, Control Plans, and Standardized Work documentation.
• Coordinate equipment procurement, installation, commissioning, and capability studies.
• Analyze production data and implement corrective actions to address quality, safety, and efficiency concerns.
• Support APQP, PPAP, and customer launch requirements.
• Lead root cause analysis investigations using tools such as 8D, 5 Why, Ishikawa Diagrams, and A3 problem-solving.
• Work with the Process Planning team during development and launch of new equipment, tooling, and processes.
• Drive continuous improvement activities utilizing Lean Manufacturing, Six Sigma, and Kaizen methodologies.
• Assist in capital expenditure planning and justification for manufacturing equipment and process improvements.
• Monitor and improve labor utilization, cycle times, throughput, and manufacturing costs.
• Provide technical support and training to production personnel.

Your Experience & Qualifications

• Exposure to a manufacturing environment is required; 5+ years of automotive manufacturing experience preferred.
• Experience in the development, installation, and maintenance of manufacturing equipment and processes.
• Demonstrated ability to quickly troubleshoot manufacturing issues and implement both short- and long-term corrective actions.
• Basic PLC programming knowledge required (Allen Bradley, Siemens); robot programming experience preferred (Fanuc, Kuka).
• Ability to interpret engineering drawings, GD&T, and customer specifications.
• Strong knowledge and hands-on experience with machine vision systems is required (e.g., Keyence, Cognex).
• Experience with Lean Manufacturing principles and tools, including JIT, OEE, line sequencing, and Kaizen.
• Proven ability to lead and implement cost-effective solutions to manufacturing challenges.
• Strong interpersonal, leadership, and organizational skills.
• Excellent verbal and written communication skills.
• Proficiency with computer applications, including Microsoft Excel, PowerPoint, Word and CAD software, Power BI knowledge is a plus.
• Ability to document engineering changes, process improvements, and associated results.
• Ability to follow established documentation, reporting, and change-management protocols.
• Preferred experience with automated assembly, welding, stamping, injection molding, machining, CAD software or other automotive manufacturing processes.
• Knowledge of robotics, vision systems, and industrial automation.
• Preferred Six Sigma Green Belt or equivalent certification, MES systems.

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities. We encourage you to apply even if you don't meet every single requirement. You may just be the right candidate for this or other roles!

After receiving your online application, the interview process will typically be a screening call followed by Personal Interview(s)

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

MAHLE is not currently hiring individuals for this position who now or in the future require sponsorship for employment-based non-immigrant and immigrant visas. However, as a global company, MAHLE offers many job opportunities outside of USA which can be found through our employment website www.jobs.mahle.com

Facts about the job

Entry level: Experienced hires

Part- / Full-time: Full Time

Functional area: Product Management

Department: BU2 Thermal and Fluid Systems

Location

Murfreesboro, TN, US, 37127

Company: MAHLE Filter Syst.(US)

Closing date for applications

Don't waste any time, apply while the position is online.

Your future at MAHLE

As a team player and someone who thinks ahead, you can deploy all your skills with us. In cooperation with colleagues from different countries and areas, you contribute in designing the mobility of the future. When selecting MAHLE, you choose trend-setting technologies and strategies. Are you interested in working with us and developing efficient and environmentally-friendly solutions, optimising existing products, and turning innovative ideas into reality? Then MAHLE is the right address for you.