Manufacturing Engineer

Safran DSI; Bedford (NH); On-site; USD 70,000 - 90,000; Full time

Job summary

Safran DSI is seeking a Manufacturing Engineer II in Bedford, NH to drive process improvement and manufacturability. The role emphasizes Lean Six Sigma, data-driven analysis, and collaboration with engineering, programs, and suppliers to ensure robust test plans and effective documentation.

The candidate will develop tooling, fixtures, and test software, support non-conformance activities, and mentor technicians while advancing manufacturing capabilities.

Qualifications

• Bachelor’s degree in mechanical engineering / engineering technology or equivalent.
• 2-5 years of experience in a manufacturing facility.
• Experience with imaging systems, range finders and LASER aiming.
• Experience with designing and modeling using SolidWorks.
• Knowledge and experience of testing to meet MIL-STD-810G requirements.
• Experience with schematic capture using Altium.

Responsibilities

• Develops, evaluates and improves manufacturing methods utilizing knowledge of product design, materials and parts, fabrication processes, tooling and production equipment capabilities, quality standards, Lean Six Sigma and other improvement methodologies.
• Managing, evaluating, and reporting production metrics to drive process change
• Investigate new technology/methodology that may reduce touch time, cycle time, or yield loss
• Implement production changes and utilize: DOE, Data analysis, ROI analysis, Historical design information
• Assist in developing Opto-mechanical tooling, fixtures, test stations and test software
• Familiarity with coding (simple database structure, runtime scripts, controls, GUI creation)
• Develops and implements manufacturing documentation including work instructions, process flows, routers, and bills of materials
• Train technicians to perform manufacturing processes and oversee training
• Supports all non-conformance activities and assist with rework procedures
• Collaborate with Supplier Quality and Engineering on product design, qualifications and environmental testing

Skills

Lean Six Sigma

Manufacturing methods

Data analysis

DOE

SolidWorks

Python

LabVIEW

Problem solving

Communication

Education

Bachelor’s degree in mechanical engineering / engineering technology

Tools

Altium

LabVIEW

PicoScope

BeamGage

StarLab

SAP ERP

Job description

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Safran DSI Business Unit: Optronics ABOUT OUR MISSION:

Join the forefront of innovation and make an impact at Safran Defense & Space, Inc.!

Safran Defense & Space Inc. (Safran DSI), headquartered in Arlington, Va., is a leading U.S. aerospace company dedicated to supporting national defense and space missions. As a trusted partner to the U.S. armed forces, government agencies, and commercial sectors, Safran DSI delivers advanced technology solutions through its specialized business units: Assured PNT, Geospatial AI, Optronics, Space Solutions, and Testing & Telemetry.

Headquartered in Bedford, NH, Safran DSI Optronics (formerly Optics 1) is a global leader in full-service design and production of electro-optic and navigation systems. Leveraging core competencies in defense technologies, Optronics provides unmatched, first-class mission solutions for military and law enforcement personnel.

We have a high-paced, high-energy environment focused on acknowledging individual and team successes, as well as overall growth. Optronics is a community that cares about the mission of our customers. Our team believes in supporting and enriching our community through engagement; whether that means giving back to our troops, veterans and their families, investing in next generation innovators through STEM education, or higher education initiatives, giving back is an important part of who we are as a team.

If you’re ready to join our mission and serve those who serve, Safran DSI is the perfect place for you to take your career to the next level. Make a real difference and be part of something extraordinary.

POSITION PROFILE:

The Manufacturing Engineer II role focuses on improving manufacturing processes through optimized methods, data-driven analysis, and Lean Six Sigma tools. Responsibilities include implementing production changes, evaluating metrics, investigating new technologies, developing tooling and documentation, and supporting technicians with troubleshooting and training. The position also collaborates on design for manufacturability, ensures thorough test plans, supports non-conformance and qualification activities, and works closely with Supplier Quality to address supply chain issues.

RESPONSIBILITIES:

• Develops, evaluates and improves manufacturing methods utilizing knowledge of product design, materials and parts, fabrication processes, tooling and production equipment capabilities, assembly methods, quality standards, Lean Six Sigma and other improvement methodologies.
• Participate in higher level discussions regarding business
• Managing, evaluating, and reporting production metrics to drive process change
  • Cost analysis
  • First pass yield
  • Failure modes and solutions
• Investigate new technology/methodology that may reduce touch time, cycle time, or yield loss
• Implement production changes and utilize:
  • DOE
  • Data analysis
  • ROI analysis
  • Historical design information
  • Report results for appropriate parties
• Assist in developing Opto-mechanical tooling, fixtures, test stations and test software
• Familiarity with coding (simple database structure, runtime scripts, controls, GUI creation)
• Develops and implements manufacturing documentation including work instructions, process flows, routers, and bills of materials
• Manage troubleshooting efforts and provide technical support to technicians
• Works with designers to recommend changes for manufacturability
  • DFM-design for manufacturability
• Works closely with Engineering, Programs, and customers to ensure that test plans and procedures cover all requirements and functions of the product
• Training of technicians to perform manufacturing processes
  • Oversee technician-production training as required
• Supports all non-conformance activities, from supplying the proper data to engineers, drafting and implementing rework procedures, to direct disposition of parts when appropriate
• Assists Quality Engineering and Design Engineering with product design, product qualifications and environmental testing requirements
• Collaborate with Supplier Quality to mitigate supply chain issues and the impact on production deliverables

WHAT YOU’LL NEED TO BE SUCCESSFUL:

• Bachelor’s degree in mechanical engineering / engineering technology field or equivalent
• 2-5 years of experience in a manufacturing facility
• Self-starter with the ability to work independently and as a collaborative team player
• Strong organizational, presentation and customer relationship skills
• Solid verbal and written communication skillsExperience with imaging systems, range finders and LASER aiming
• Ability to effectively deliver a product within schedule and budget
• Experienced with designing and modeling using SolidWorks
• Knowledge and experience of testing to meet MIL-STD-810G requirements
• Experienced with schematic capture using Altium
• Proficiency with LABVIEW, Python, or equivalent software suite
• Experience with Microsoft Office Products: Word, Excel, Outlook, Power Point, Visio and Project

IDEALLY, YOU’LL ALSO HAVE:

• Experience working in an ITAR environment and a DoD cleared facility
• Experience with ISO 9000 and 9015
• Knowledge and experience of working in or maintaining a clean room
• Experience with SAP or other ERP systems
• Experience with BeamGage, StarLab, PicoScope, CoolTerm
• Experience with AI tools and integration

TRAVEL: Some out-of-the-area and overnight travel may be expected

EEO STATEMENT & ACCESSIBILITY:

• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the role.
• EOE/AA/M/F/Vets – US Protected Individual status required (US citizen, lawful permanent resident, asylee, refugee or temporary resident (as defined at 8 USC 1160(a).

Nearest Major Market: Manchester
Nearest Secondary Market: Nashua