Manufacturing Design Engineer (MDE) - Brittles

Apple Inc.; Cupertino (CA); On-site; USD 130,000 - 190,000; Full time

Job summary

Apple Inc. is seeking a Manufacturing Design Engineer (MDE) to drive manufacturing process development for critical design features. You will lead process development, define equipment and qualification plans, and collaborate with Industrial Design, Product Design, and suppliers worldwide.

In this role you will use data, DOEs and SPC to optimize yield, own process changes, and ensure quality across contract manufacturers. Travel up to 35% is expected.

Qualifications

• 3+ years of full-time mechanical manufacturing experience.
• Travel up to 35% domestically and internationally.
• Hands-on mechanical ability and strong interpersonal skills.
• Experience with cosmetic parts or consumer electronics/manufacturing is a plus.

Responsibilities

• Define best-in-class manufacturing processes to meet Apple design and operational requirements.
• Develop and document processes with parameters, consumables and secondary operation requirements.
• Collaborate with Global Supply Managers to define supply chain requirements using equipment and suppliers.
• Provide leadership at manufacturing sites during development and product ramp, driving issues to resolution.
• Use data to drive process decisions, DOE, SPC, and related analyses.
• Identify, research, develop, and qualify premier equipment manufacturers and suppliers.
• Define part tolerances and specifications with Product/Industrial Designers.

Skills

Hands-on mechanical ability

Willingness to travel

Interpersonal skills

Cosmetic parts experience

Education

BS/MS/PhD in mechanical/manufacturing/industrial engineering

Job description

Manufacturing Design Engineer (MDE) - Brittles

Austin, Texas, United States Operations and Supply Chain

Imagine what you could do here. At Apple, new ideas have a way of becoming extraordinary products, services, and customer experiences very quickly. Bring passion and dedication to your job and there's no telling what you could accomplish.The people here at Apple don’t just build products — they craft the kind of wonder that’s revolutionized entire industries. It’s the diversity of those people and their ideas that inspires the innovation that runs through everything we do, from amazing technology to industry-leading environmental efforts. Join Apple, and help us leave the world better than we found it.Apple’s Manufacturing Design Engineers (MDE) are accountable for driving the development of key mechanical manufacturing processes across Apple’s worldwide supply base. In this highly visible, hands-on role as the expert technical member of the Manufacturing Design Team you will have direct frequent communication and collaboration with Apple Industrial Design, Product Design, Manufacturing Design partners and worldwide suppliers.

Description

Apple MDE’s are extraordinary engineers that provide end to end manufacturing and process solutions for key design features. This includes manufacturing process development and capability (includes incorporating all aspects of equipment, consumables, key parameters, process setup, and qualification), selection and/or design of manufacturing equipment, automation, and strategic R&D.

• Define best-in-class processes to meet all Apple design and operational requirements
• Develop and document processes including all parameters, consumables and secondary operation requirements to meet defined specifications
• Work with Global Supply Managers to define and establish supply chain requirements using selected equipment and manufacturing suppliers
• Provide leadership at manufacturing sites during development and product production ramp, and drive engineering issues to resolution
• Use data to drive process decisions, basic data analysis, DOEs, SPC, etc.
• Identify, research, develop, and qualify premier equipment manufacturers and suppliers
• Define part tolerance and specifications by demonstrating process capability to Product Designers and Industrial Designers

Lead process development/have expertise in one of the process development areas listed below:

• CNC machining - Develop all CNC milling and turning processes. Scope appropriate CNC equipment to be used, develop CNC fixtures, implement touch probing, lead the reduction of cycle time, development of advanced cutters and coatings, High Speed Machining implementation, support the programming and optimization of all CNC-related activities at contract manufacturers worldwide. Own yield improvement actions and process change decisions based on statistical process control (SPC) data analysis.
• Surface Finishing - Develop new processes in the area of blasting, tumbling, polishing, wet sanding, lapping, anodizing, and PVD. Ensure that quality and yield requirements are met.
• Glass Processing - Develop all processes for glass scribe/break, grinding, lapping, polishing, chemical strengthening, decoration and functional coatings (with inks, and other thin film deposition techniques etc). Ensure that quality and yield requirements are met.
• Assembly - Develop all assembly processes. Includes incorporating welding, gluing/adhesives, and mechanical fit based processes. Support qualification of equipment at suppliers, including detailed documentation of process parameters. Own yield improvement actions and process change decisions based on statistical process control (SPC) data analysis. Identify automation opportunities and justify automation projects based on automation line efficiency metrics.
• Painting - Develop all paint processes to achieve cosmetic and surface durability requirements. Scope and specify paint equipment, environmental clean room requirements, evaluate and select most appropriate paints and painting parameters to ensure quality and yield requirements are met.

Minimum Qualifications

• 3+ years of full time mechanical manufacturing experience required
• BS, MS or PhD in mechanical, manufacturing or industrial engineering
• 35% domestic and international travel required

Preferred Qualifications

• Demonstrate hands-on mechanical ability
• Demonstrate excellent written and verbal interpersonal skills.
• Experience with highly cosmetic parts a plus as is experience in a manufacturing environment of consumer electronics or consumer plastic / sheet metal products
• Be a self-starter by defining all engineering tasks to meet project objectives and have the ability to quickly learn about new processes with very little information provided

Apple is an equal opportunity employer that is committed to inclusion and diversity. We seek to promote equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, Veteran status, or other legally protected characteristics. Learn more about your EEO rights as an applicant

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