Overview
Role Overview
The Maintenance Team Memberis responsible forperforming preventive maintenance (PM), Corrective Maintenance (CM),andrepairs onall equipment in the Plastics plant.
Responsibilities
KEY RESPONSIBILITIES (To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)
- List and report to supervisor/manager all abnormal equipment needed for repairs
- Support production needs by moving to areas with greater maintenance needs or to work on projects
- Record process data required by ADEM and OEM for applicable equipment
- Make suggestions for improvement of PM and complete improvement projects as assigned
- Operate plant equipment as needed, including forklifts, aerial lifts, and overhead cranes
- Complete and maintain an accurate list of all required hand tools
- Perform PMand CMon pneumatic, hydraulic, mechanical, and electrical systems
- Read electrical schematics to troubleshoot the root cause of electrical issues
- Make repairs to damaged objects and equipment, as well as complete and report spare parts log
- Inspect equipment during production before PM and complete PM according to SAP work orders
- Perform tasks outlined in weekend, shutdown, and holiday work plans
- Conduct troubleshooting for equipment problems and breakdowns
- Complete downtime log for each downtime eventand trouble reports
- Complete daily and weekly maintenance reports, check sheets, work orders, etc.; report results to supervisor/manager
- Complete countermeasures and improvementsasidentified on Breakdown Maintenance Reports
- Attend shift change meetings and share information regarding daily maintenance issues
- Communicate with production departments regarding maintenance issues
- Report results for SAP work orders, as well as weekend, shutdown, and holiday work plan tasks to supervisor
- Report on equipment breakdown issues tosupervisor
- Maintain organization and housekeeping inaccordance with 3R5S standards
- Complete and report to supervisor the results for daily 3R5S and autonomous maintenance check sheets
- Required to work with, handle, store, or otherwise manage hazardous materials, and must comply with all applicable regulations established by the Alabama Department of Environmental Management (ADEM) and the Environmental Protection Agency (EPA).
- Responsibilities include ensuring safe and compliant management of hazardous materialsin accordance withstate and federal regulatory requirements.
- May berequiredtoparticipatein training forhandling ofhazardous materials.
- Use and maintain Personal Protective Equipment (PPE) according to OSHA and MAL standards/maintenance procedures
- Follow all Lockout-Tagout (LOTO) procedures when performing maintenance on machinery andmaintain all personal LOTO equipment
- Comply with all safety rules and guidance and report all recognized hazardsto supervisor/manager
- Prompt, regular, predictable attendance
- Physical presence at work during all scheduled work hours
- Overtime and weekend work as required
- All other job duties as assigned
Qualifications
AUTHORITY & SCOPE
(This role operates within defined corporate policies and procedures and exercises judgment appropriate to its level of responsibility. The position may influence decisions related to functional operations, processes, or recommendations and elevate matters as required)
Supervisory Responsibilities : No
Qualifications (The requirements listed below are representative of the knowledge, skills, and/or ability required and preferred for this position.)
Required Education & Experience:
- High School Diploma or Equivalent
Required Knowledge, Skills, & Abilities:
- Knowledge of pneumatic,hydraulic,mechanical, and electricalsystems
- Some knowledge of robots and injection molding machines
- Some knowledge of Total Productive Maintenance (TPM), 3R5S, and autonomous maintenance
- Some knowledge of fabrication
- Proficiencyin Microsoft Word, Excel, and PowerPoint
- Someknowledge of electrical systems
- Some knowledge of ISO processes and databases
- Ability to read electrical schematics
- Organizational skills
- Good Verbal and written communication skills
- Ability to work in a fast-paced,high-pressure environmentand multitask as needed
Preferred Education & Experience:
- Associate's degree in Industrial Maintenance, Eletripcal/Instrumentation, or related field
- Ability to operate basic machining, welding, and assembly equipment
Working Conditions:
- Position hours: 12 Hour Fixed Day or Night Shift, every other weekend off
- Schedule cycle consists of 2 days on, 2 days off, 3 days on, 2 days off, 2 days on, 3 days off
- 90% of work on production floor, 10% in outdoor environment
- Traversing around production floor
- Ascending/descending ladders
- Occasionallylifting upto 50 lbs.
- Overtime as needed
- Working in confined spaces
- Use of SCBA equipment