Job Summary
Maintain and repair mechanical and electrical systems within a manufacturing environment; execute capital projects (installation, dismantling of equipment) and other various maintenance tasks throughout the facility with key knowledge of the equipment and minimum supervision.
Expected hours of work 40 hours a week with a varied shift schedule 8-10 hours shifts with occasional overtime and weekend hours. No travel required.
Duties and Responsibilities
- Reassemble machines after the completion of repair or maintenance work.
- Start machines and observe mechanical operation to determine efficiency and to detect problems.
- Inspect or test damaged machine parts and mark defective areas or advise supervisors of repair.
- Lubricate or apply adhesives or other materials to machines, machine parts, or other equipment according to specific procedures.
- Install, replace, or change machine parts and attachments according to production specifications.
- Dismantle machines and remove parts for repair using hand tools, chain falls, jacks, cranes, or hoists.
- Record production, repair, and machine maintenance information within MaintainX.
- Proper work order documentation and asset state updates in MaintainX.
- Maintain PM Completion rate per Maintain X guidelines.
- Read work orders and specifications to determine machines and equipment requiring repair or maintenance.
- Set up and operate machines and adjust controls to regulate operations.
- Transport machine parts, tools, equipment, and other material between work areas and storage, using cranes, hoists, or dollies.
- Collect and discard worn machine parts and other refuse to maintain machinery and work areas.
- Clean machines and machine parts, using cleaning solvents, cloths, air guns, hoses, vacuums, or other equipment.
- Performing ongoing preventative maintenance on facility equipment.
- Repair or replace control devices such as switches, photo eyes, proximity sensors, push buttons, contactors, motor starters, etc. as needed.
- Comply and participate in regulatory, Carlisle, and departmental policies, procedures, and standards (PSM, safety protocols, COS)
- Articulate to vendors/engineer's machine issue to resolve technical issues.
- Assist with basic electronics/ Programmable Logic Controls troubleshooting.
- Other duties as assigned.
Required Knowledge/Skills/Abilities
- Knowledge of measuring gauges such as tape measures
- Knowledge and use of calipers, micrometers and digital multimeters (required)
- Knowledge of various hand and power tools
- Certified to operate a forklift.
- Working knowledge of troubleshooting electrical, pneumatic, and hydraulics.
- Ability to comprehend complex technical topics and specialized information.
- Effective communication and problem-solving skills
- Understanding of basic math, reading, and writing skills
- Ability to work under pressure to complete assigned tasks under stressful situations.
- Ability to use hand & portable tools, gas and arc welder, forklift, pickup truck, testing equipment, tape measure, computer (shop floor and ERP).
- Ability to obtain rigging training and certification (as needed).
- Ability to obtain welding certification (as needed).
Education and Experience
- Required:
- Education – High School diploma or GED required.
- Two to Five (2-5) years related maintenance experience; relevant Technical degree or certification.
- Must complete NFPA 70E training within 180 days of assignment.
- Previous experience in the following maintenance areas preferred: electrical, plumbing, carpentry, and welding.
- Mechanical background with rotating equipment. hydraulic and pneumatic.
- Electrical troubleshooting (motors, sensors, relays, basic PLC I/O)
Working Conditions
- Fast paced manufacturing environment where workers are exposed to both ambient/outside temperatures and dust; working with mechanical parts and pinch points; exposure to increased noise levels.
- Exposure to hazardous mechanical, electrical and chemical substances/equipment.
- Confined workspaces.
Physical Requirements
- OCCASIONALLY
- 0-30%
- FREQUENTLY
- 31-60%
- CONTINUOUSLY
- 61-100%
- LIFTING OR CARRYING
- 1-10 LBS
- X
- 11-20 LBS
- X
- 21-40 LBS
- X
- 41-50 LBS
- X
- 51 OR MORE LBS
- PULLING OR PULLING:
- 1-40 LBS
- X
- 41-50 LBS
- X
- 51 OR MORE LBS
- X
- BENDING OR STOOPING
- X
- REACHING ABOVE SHOULDER LEVEL
- X
- DRIVING AUTOMATIC EQUIP. VEHICLES
- X
- OPERATE MACHINERY OR POWER TOOLS
- X
- CLIMBING (LADDERS, STAIRS, ETC.)
- X
- WALKING
- X
- STANDING
- X
- SITTING
- X
- WORKING IN EXTREME TEMPERATURES
- X
- REPETITIVE MOTION INCLUDING BUT NOT LIMITED TO: WRISTS, HANDS AND/OR FINGERS)
- X
- VISION
- X
- HEARING
- X
- DEXTERITY
- X
- HAND EYE COORDINATION
- X
Personal Protective Equipment (PPE) Used
- Eye and hearing protection is required at all times on the production floor.
- Safety toe shoes (steel/composite).
- Flame Resistant rated Maintenance uniform provided.
- Other PPE as defined by management within assigned department.