Maintenance Technician (End Plant)

Envases US Aluminum Division; Waco (TX); On-site; USD 30,000 - 39,000; Full time

Job summary

Envases US Aluminum Division is hiring a Maintenance Technician at our Waco, TX site. You will support high-speed end-making equipment, including shell presses and conversion machinery, ensuring minimal downtime and optimal production rates.

Key requirements include a HS diploma or GED, 2+ years in maintenance, and proficiency with Allen-Bradley PLCs and CMMS. Expect a 12-hour rotating shift with opportunities for hands-on learning and equipment optimization.

Qualifications

• 2+ years as a trade or mechanical technician in a related industry
• Strong spatial reasoning, mechanical aptitude, and attention to detail
• Proficient with hand and power tools; able to read mechanical drawings and schematics

Responsibilities

• Diagnose, troubleshoot, and repair complex mechanical, electrical, hydraulic, and pneumatic issues on high-speed production lines
• Respond quickly to equipment breakdowns; identify root causes and implement long-term fixes
• Read and interpret blueprints, schematics, and manuals; document work in CMMS

Skills

Mechanical troubleshooting

Electrical troubleshooting

Hydraulic systems

Pneumatic systems

Preventative maintenance

Technical documentation

Education

High School Diploma or GED

Associate degree in Mechanical Engineering Technology / Industrial Maintenance

Tools

Allen-Bradley PLCs

CMMS

Job description

Brief Description

POSITION SUMMARY:
Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art end-making technology, this high-speed environment provides rewarding manufacturing opportunities.
We are seeking a highly skilled and motivated Maintenance Technician to join our team at a high-volume aluminum end manufacturing plant. This role is essential for ensuring the reliable operation of our high-speed manufacturing equipment, specifically the Shell Press and Conversion machinery. The Maintenance Technician is a multi-skilled professional responsible for preventative maintenance, troubleshooting, and complex repair of mechanical, electrical, hydraulic, and pneumatic systems to minimize downtime and maintain world-class production rates.

Essential Job Functions

EQUIPMENT TROUBLESHOOTING AND REPAIR

• Diagnose, troubleshoot, and repair complex mechanical failures, electrical faults, and control system issues on high-speed, automated production lines.
• Respond immediately to equipment breakdowns, identifying root causes and implementing effective, long-term solutions to restore operations quickly.
• Expertly utilize blueprints, schematics (electrical, hydraulic, and pneumatic), technical manuals, and precision measuring tools to perform repairs and installations.

MECHANICAL AND PRECISION MAINTENANCE

• Perform essential mechanical tasks including gearbox repair, bearing replacement, conveyor maintenance, aligning shafts, and replacing worn parts on presses and converting machines.
• Execute precise alignment procedures on high-speed rotating components and tooling interfaces.
• Perform welding and fabrication for minor repairs and modifications as needed.

ELECTRICAL AND CONTROLS MAINTENANCE

• Troubleshoot and repair industrial electrical systems up to 480V, including motors, motor controls, distribution systems, sensors, and variable frequency drives (VFDs).
• Read and interpret PLC logic (primarily Allen-Bradley) to diagnose machine faults, identify control failures, and assist Engineering in program modifications.
• Calibrate and repair instrumentation, including temperature and pressure sensors, flow meters, and proximity switches.

PREVENTATIVE AND PREDICTIVE MAINTENANCE (PM/PdM)

• Execute scheduled Preventative Maintenance (PM) tasks and calibrations according to the plant's schedule and checklists.
• Participate in Predictive Maintenance (PdM) activities such as vibration analysis, oil sampling, and thermography to anticipate potential equipment failures.
• Use a Computerized Maintenance Management System (CMMS) to document all work performed, log parts used, and track equipment history.

SAFETY AND STANDARDS

• Strictly adhere to all company safety policies, including Lockout/Tagout (LOTO) procedures, confined space entry, and working at heights.
• Ensure all maintenance work complies with relevant codes and standards (OSHA, NEC).

Requirements

EDUCATION & EXPERIENCE:

Required

• Education: High School Diploma or GED equivalent.
• Experience: A minimum of 2 years of experience serving as a trade or mechanical technician in a related industry is required in lieu of a formal degree.
• Aptitude: Strong spatial reasoning, mechanical aptitude, and attention to detail.
• Tool Proficiency: Skilled in the use of hand tools, power tools, and rigging equipment.

Preferred

• Degree: Associate degree in Mechanical Engineering Technology, Industrial Maintenance, or Electro-Mechanical Technology.
• Industry Experience: 2 years of experience in equipment maintenance specifically within a manufacturing operation.
• Specialized Knowledge: Knowledge of mechanical engineering designs and experience maintaining motor controls and complex industrial installations.
• Technical Literacy: Ability to read and understand mechanical and electrical schematics.

General Skills/Experience

• Understanding manufacturing processes.
• Prefer data collection and analysis experience in a high-volume automated manufacturing environment.
• Understanding engineering, scientific and other technical information.
• Experience of New Product Introduction, reworking design changes and upgrades through to production.
• Ability to understand and interpret technical manuals, 2D drawings, P&IDs, fluid and electrical schematics and other engineering documentation.
• Proven understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies.
• Innovative leader with the ability to identify opportunities and influence organizations to gain support and overcome resistance with data and persuasion.
• Ability to develop manufacturing documentation.
• Capable of identifying critical process parameters and applying statistics to process measurement and control.
• Development and qualification of tooling/equipment skills.
• Strong organizational skills and proven ability to maintain accurate, detailed records that will be audited periodically.
• Excellent communication and negotiation skills for relaying data (verbally and in-writing) between other employees and clients.
• Ability to work on multiple projects at once with tight deadlines.
• Excellent analytical and problem-solving skills.
• Must be able to identify and execute improvement opportunities through both process improvements and system improvements.
• Ability to take ownership and responsibility with little direction.
• Ability to be pragmatic in decision making; requires high integrity.
• Ability to effectively train people inside and outside their work group.
• Preference will be given to qualified local candidates.

Software/Computer Skills & Experience

• Intermediate level of knowledge in basic hardware and software using of a variety of different computer operating systems such as Microsoft Office Work, Excel, OneNote, PowerPoint, Visio, Google Workspace, Outlook/Gmail and web-site software required.
• Has the ability to learn new software systems and data management systems quickly.
• Proficient keyboarding and typing skills.

Disclaimer

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. Management maintains the right to assign or reassign duties and responsibilities to this job at any time.

Environmental & Physical Factors

The physical demands and work environment described below represent the activities and surroundings of the position(s). Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Works primarily in a warehouse/manufacturing facility. Daily contact with other departmental personnel. Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, dusty & clean environments. Frequently works with electrical and mechanical hazards. When working with surplus and scrap materials, will frequently be required to work outside and/or in an unaired conditioned warehouse. Continuous use of vision, hearing and speech. Frequent sitting, standing, walking and occasional bending. Will lift, carry, pull / push, and reach for supplies and on occasion lifting (up to 50 lbs.) while performing various aspects of the job. Will need to climb stairs, climb ladders, lift and move objects, requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment; Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.

Hours / Special Conditions

This position is 12 hour rotating shifts 4 days on and 4 days off; Rotating shifts requires working night shifts; Present to fulfill job duties & meet operational demands/support; Schedule may vary depending on plant operational needs thus flexibility is required which may include long days, evenings, weekends, holidays and overtime; Regular and predictable attendance is an essential function of this positionEnvases Commerce, LLC is an Equal Opportunity Employer.