Maintenance Mechanic – Packaging Systems

Mogi I/O : OTT/Podcast/Short Video Apps for you; United States; On-site; USD 60,000 - 85,000; Full time

Benefits offered by this job

Healthcare coverage

401(k) with matching

Paid Time Off (PTO)

Job summary

A leading pharmaceutical manufacturing company is seeking a Maintenance Mechanic to oversee packaging line operations in Manassas, Virginia. Ideal candidates will have 3+ years of experience in maintaining automated packaging systems and familiarity with compliance standards. Responsibilities include troubleshooting, maintenance, and training operators. This full-time, mid-senior-level position offers a competitive salary and benefits including healthcare and 401(k) matching.

Qualifications

• Minimum 3 years of experience maintaining bottle packaging lines.
• Strong understanding of mechanical systems and line changeovers.
• Familiar with cGMP standards and manufacturing documentation.

Responsibilities

• Setup and maintenance of automated bottle packaging equipment.
• Diagnose and repair mechanical and pneumatic issues.
• Maintain accurate maintenance documentation and inspection records.

Skills

Mechanical systems understanding

Pneumatic operations knowledge

Troubleshooting skills

Basic English communication

Using hand tools and diagnostic meters

Job description

Maintenance Mechanic – Packaging Systems

1 day ago Be among the first 25 applicants

Work Type: Full-Time, Permanent
Experience Required: 3 – 15 Years
Compensation: USD 60,000 – 85,000 (Equivalent to $30–$43/hour)
Eligibility: US Citizen / Green Card Holder / H1-B Transferable

Job Overview

We are seeking skilled and reliable Packaging Mechanics to join a leading pharmaceutical manufacturing company based in Manassas, Virginia. This role focuses on the setup, maintenance, troubleshooting, and optimization of high-speed bottle packaging lines used for tablet, capsule, and nutraceutical product packaging. The Packaging Mechanic ensures maximum equipment uptime, quality, and compliance in a GMP-regulated environment, while also supporting preventive maintenance and training operators on safe machine operations. This is a hands‑on role ideal for experienced mechanics who have worked in pharmaceutical, nutraceutical, food, or cosmetics manufacturing.

Key Responsibilities

• Setup, changeover, and preventive maintenance on automated bottle packaging equipment.
• Diagnose and repair mechanical, pneumatic, and basic electrical issues on packaging systems.
• Conduct line changeovers efficiently to meet production schedules.
• Operate & troubleshoot packaging line components, including:
  • Electronic tablet counter
  • Labeler
  • Case packer & taper
  • QR code printer, tray/case forming systems
• Perform preventive maintenance and complete work orders in compliance with GMP and SOP standards.
• Use hand tools, meters, and diagnostic devices to service equipment and systems.
• Assist in equipment installations, modifications, and line improvement projects.
• Train packaging operators on safe, effective equipment operation and cleaning.
• Read and interpret technical drawings, schematics, and equipment manuals.
• Maintain accurate maintenance documentation, batch logs, and inspection records.

Must‑Have Qualifications

• Minimum 3 years of experience maintaining bottle packaging lines (setup, repair, preventive maintenance, and troubleshooting).
• Minimum 2+ years in a pharmaceutical, food, nutraceutical, or cosmetic manufacturing environment.
• Strong understanding of mechanical systems, line changeovers, and pneumatic operations.
• Basic English communication (reading, speaking, and writing).
• Ability to read blueprints, electrical schematics, and mechanical drawings.
• Skilled in using hand tools, calipers, micrometers, and diagnostic meters (Volt/Ohm Meter).
• Familiar with cGMP standards and manufacturing documentation requirements.
• Reliable, safety‑conscious, and capable of working independently or in a team.

Nice‑to‑Have Qualifications

• PLC troubleshooting experience (basic to intermediate).
• Previous experience with tablet or capsule bottle packaging in FDA‑regulated environments.
• General computer proficiency for maintenance records and reporting.
• Experience with continuous improvement or Lean maintenance principles.

Physical & Environmental Requirements

• Must be able to lift up to 35 lbs regularly, occasionally up to 50 lbs.
• Stand and walk on the production floor for 7+ hours per shift.
• Frequent bending, squatting, kneeling, and working on elevated surfaces.
• Work performed inside manufacturing areas with moderate temperature, noise, and occasional chemical exposure.
• Must wear all PPE including gown, gloves, mask, safety glasses, and safety shoes.

Interview & Shift Details

• Interview Process:
  • Virtual Round (MS Teams)
  • On‑Site Assessment/Interview
• Available Shifts:
  • 1st Shift: 7:00 AM – 3:30 PM
  • 2nd Shift: 3:00 PM – 11:30 PM
• Overtime: Available (paid at time and a half)
• Drug Screen & Background Check: Mandatory post‑offer (conducted by partner labs).

Employee Benefits

• Relocation support and temporary housing (if applicable).
• Full‑time benefits including:
  • Healthcare coverage (Medical, Dental, Vision)
  • 401(k) with matching
  • Paid Time Off (PTO) and holidays.

Seniority level

Mid‑Senior level

Employment type

Temporary

Job function

Management and Manufacturing

Industries

Software Development