DESCRIPTION:
The Maintenance Mechanic will use best maintenance practices to maintain equipment reliability and efficiency at maximum levels. Duties are usually performed during day shift, but this position requires responsibility for a 24 hour per day, 7 day per week operation, and scheduled “on-call” status as required.
Callouts, overtime, Saturday, Sunday, holiday, and nightshift hours will be required as conditions demand. Day shift is not guaranteed, as rotating shifts are always a possibility in a continuous operating plant.
Responsibilities:
- Perform routine, scheduled and unscheduled preventative maintenance and repairs to all plant equipment.
- Utilize manuals, blueprints, parts catalogs, vendors, technical experts, and CMMS (computerized maintenance management system) to properly maintain equipment, and diagnose equipment malfunctions.
- Perform timely, accurate record keeping in CMMS for inventory control, parts orders, and equipment files.
- Perform routine equipment inspections & lubrication.
- Fabrication of guards, base plates, chutes, etc.
- Cutting (Oxy/acet and plasma) of mild and stainless steel.
- Welding (stick & wire-feed) of mild and stainless steel.
- Alignment of drives, bearings, motors, shafts, couplings, sprockets, and sheaves using precision alignment tools.
- Safely remove & install equipment/components with proper rigging techniques using cranes, forklifts, hoists, properly rated rigging, & approved practices.
- Maintenance to kiln drive systems, bowl mills, roll crushers, belt conveyors, screw conveyors, fans, feeders, airlocks, actuated gates, load-out spouts, compressed air systems, hydraulic systems, pneumatic blowers, bucket elevators, product screens, weigh belts, product scales, mobile equipment, HVAC, etc.
- Complete understanding of the process, all plant equipment, associated controls & instrumentation, power systems, and ALL safe maintenance practices.
- Primary goals of Maintenance personnel:
- Strict adherence to all safety & environmental rules.
- Proper preventative maintenance & mechanical repairs to protect equipment.
- Achieve minimal equipment downtime to produce stable process operation with maximum safety.
- Perform refractory repairs.
- Change bags, cages, and components in process dust collectors.
- Carpentry & pipefitting skills.
- Basic electrical knowledge to assist electricians.
Qualifications:
- High school diploma and 5 years of industrial maintenance experience preferred.
- Computer skills sufficient to operate CMMS, fill out maintenance work requests, and the ability to learn and understand the operation of plant control systems.
- Able to access and work in ALL areas of plant which include heights up to 125’ above ground level, and confined spaces.
- Lifting, carrying, pushing or moving of 75 pounds minimum.
- Ability to detect safety hazards and equipment malfunctions, and respond accordingly.
- Knowledge of best-maintenance practices.
- Ability to safely operate front-end loader, skid-steer loader, forklift, hoists, cranes.
- Ability and willingness to be cross-trained in other job functions.
- Strict adherence to safety policies.
- Valid driver license.