Maintenance Manager

Carmeuse; Middletown (VA); On-site; USD 95,000 - 130,000; Full time

Job summary

Carmeuse is seeking a Senior Maintenance Leader to drive the maintenance team toward predictive maintenance and high-quality repairs. You will report to the Site Operations Manager and collaborate daily with quarry and plant production teams to execute maintenance and reliability strategies.

You will lead safety initiatives, ensure compliance with relevant regulations, and manage planning, scheduling, and budgeting resources to achieve site safety and reliability goals.

Qualifications

• Bachelor’s or Master’s degree in engineering or related field.
• 7+ years of progressive experience in mining, manufacturing, or heavy industry.
• Extensive knowledge of maintenance and operations business processes and TPM/maintenance practices.

Responsibilities

• Lead and coach maintenance team to implement predictive maintenance and high-quality repairs.
• Coordinate with Site Operations Manager, quarry and production teams to execute maintenance strategies.
• Oversee safety compliance with state/federal/company rules and manage manpower and budgeting for safety goals.
• Perform RCA support, participate in planning meetings and drive outages with maintenance planners.
• Optimize CMMS/SAP reporting, ensure timely and accurate work order documentation.
• Drive Reliability Centered Maintenance (RCM) program to improve reliability and reduce costs.

Skills

Leadership

Safety leadership

Maintenance management

CMMS SAP

Root cause analysis

Communication

Team coaching

Education

Engineering degree (Bachelors/Masters)

Tools

CMMS SAP

Job description

Job Description

• Leader and coach, that applies the Carmeuse guiding principles in the course of managing the maintenance team as the site drives toward a higher degree of predictive maintenance and a high standard of quality repairs and workmanship.
• Reports directly to the Site Operations Manager and engages daily with the Quarry and Plant Production teams to execute the maintenance and reliability strategies for the site.
• Leads the Site's Maintenance team to ensure safe, effective, and timely maintenance is performed on Carmeuse plant equipment.
• Provides safety leadership of the Maintenance Department to ensure all state, federal, and company safety rules and regulations are observed by employees. This includes planning the necessary resources in manpower and budgeting to accomplish site safety goals.
• Interfaces with MSHA and other governing health and safety agencies at local and federal level as required.
• Participates in and/or facilitates root cause analysis (RCA's) when applicable depending on the nature of the event.
• Participates in the daily morning production meeting to communicate with production and maintenance.
• Engages with direct reports and indirect reports (maintenance and production) routinely, providing feedback and coaching to drive the site to the highest standard of maintenance performance.
• Prepares and implements training plans to provide employees with the necessary training to perform their job safely and effectively.
• Actively participates in the weekly planning and scheduling meeting between maintenance and production, and drives longer-term planning and scheduling for major outages through the Maintenance Planner, Managers and Supervisor(s).
• Maintains a good understanding of the maintenance modules under the CMMS/SAP system and drives the Team to optimize the system’s capabilities for preventive and predictive maintenance.
• Ensures correct, accurate, and timely reporting of information on all maintenance Work Orders, including "Urgent Repairs". Ensures Maintenance Team adequately documents work completed in a timely manner.
• Ensures maintenance personnel perform good quality work with proper follow up and feedback, and identifies where gaps may exist, then works to close gaps through training.
• Ensures the execution of the daily and weekly maintenance plan through his/her team(s) and ensures the status of the plan is communicated back to Operations.
• Oversees necessary arrangements to keep plant running during breakdowns, which can include off-hours coordination and support.
• Routinely monitors key performance indicators identifying opportunities for improvement and making appropriate supervisory and management personnel aware of the findings.
• Provides feedback to the maintenance team on goals and expectations status
• Initiates, recommends or provides solutions through designated channels
• Leads the Reliability Centered Maintenance (RCM) program to improve reliability and reduce maintenance costs.

Basic requirements

• Related Engineering Bachelor Degree, or Master's Degree is preferred.
• Minimum 7+ years' progressive experience in mining, manufacturing, or heavy industry.
• Extensive knowledge and background in maintenance and operations business processes, extensive knowledge of continuous manufacturing and production processes preferred.
• Demonstrated competency in preventative, predictive, basic care practices, and computerized maintenance management systems; strong management and Total Productive Maintenance experience; Six Sigma training is a plus.
• Proven in leading operational excellence through applying behavior based management
• Prior experience demonstrating effective management skills.
• Demonstrable teamwork and maturity with a strong work ethic.
• Strong communication and organizational skills

About Us

READY TO JOIN A ROCK-SOLID FAMILY?

Carmeuse started out as a small family-run business in Belgium.

Today it's a leading global producer of lime, high calcium limestone and dolomitic stone. Its products are essential to energy producers, environmental services, construction and manufacturing.

With over 90 production facilities spread across almost every continent, and over 4,500 employees working at Carmeuse every day, the company's most treasured resources are its people.

Carmeuse is dedicated to maintaining a workplace that fosters equal opportunity and creates a diverse and inclusive work environment. All qualified applicants will be considered for employment regardless of race, color, religion, sex, national origin, disability, protected veteran status, sexual orientation or gender identity.

About The Team

You will be part of Carmeuse North America, a Rock-Star team of 2500 workers and employees bringing with them their own culture and specific needs. The North American headquarters is located in Pittsburgh, PA and has over three dozen production facilities across the U.S. and Canada.