Brief Description
Hourly starting range is $27.78 - $34.73. Final starting rate based on experience.
- Paid Time Off- Including Birthday Hours
- Life and Accidental Death Insurance (Company Paid)
- Short and Long Term Disability Insurance (Company Paid)
- 401K, 401K Match- Access to Certified Financial Planner
- Access to LinkedIn Learning
- YMCA discount and more!
Purpose And Scope Of Job
Setup and operation of multi-axis CNC machines (lathes; mills – horizontal and vertical - including multi-pallet machining centers; grinders; broaches; Gear generation & testing equipment). Set up and operation of manual and semi-automatic lathes, mills, grinders, tool grinders, drills, broaches, gear hobbers, shears, etc.
Essential Functions (other Duties May Be Assigned)
- Set up, adjust, and operate machine tools in order to perform precision machining operations while holding close tolerance dimensions with minimal assistance.
- Read & interpret blueprints – both imperial and metric standards.
- Calculate dimensions and tolerances using knowledge of mathematics (geometry, trigonometry) and part drawings / standards.
- Test cut / dry run CNC programs prior to production runs. Machine parts correctly with only set up documentation and part drawing documentation.
- Follow Process Sheets, Process Maps, Standard Operating Procedures and Poka-Yoke systems implemented by Manufacturing Engineering and Shop management to generate predetermined production volumes, while ensuring best quality and lead times.
- Use measuring gauges including micrometers, calipers, height gauge, depth gauge, bore gauges, Mahr gages, etc. to inspect manufactured parts, in order to ensure adherence to drawing tolerances.
- Ensure adherence to routed hours and target efficiencies for production.
- Provide feedback on equipment, tooling, jigs, fixtures, and work holding solutions to reduce setup times and eliminate rework. Recommend modifications for improved efficiency in assigned areas.
- Perform daily cleaning and light maintenance tasks on machinery.
- Work closely with Machine shop supervisors, quality assurance, and maintenance personnel to proactively prevent problems with machining cells and tooling/fixtures, and to identify ways to improve efficiency, cost, layout, and safety.
- Machine prototype parts with some assistance.
- Ensure all manufacturing safety & regulatory policies and procedures are implemented and maintained at all times.
- Actively champion & maintain a culture of 5S (Sort, Set and Order, Shine, Standardize and Sustain) in the machine shop.
- Train other operators.
- Be an active resource in time studies to analyze processes & validate recommended process changes.
- Be a resource to other company projects. Take part in brainstorming sessions and kaizen events designed to improve efficiency, costs and lead time.
Minimum Qualifications
- Requires at least 12 years of experience operating a mix of manual, semi-automatic, and CNC machine tools in a fast paced work environment.
- At least 10 years of CNC machining experience.
- Required 5 years of experience in low volume – high mix production
- Preferred 5 years of experience in high volume – low mix production.
- At least 2 years of experience in multi-pallet machines, pallet controller systems, 4+Axis/5-Sided machining, or bar-fed lathes desired but not essential.
- Expertise & experience in using common measuring instruments (micrometers, calipers, height/depth/bore gauges,) and tool presetters.
- Expertise in reading & interpreting complex drawings & blueprints in both imperial and metric standards.
- Expertise in calculating dimensions and tolerances using knowledge of mathematics (geometry, trigonometry) and part drawings / standards.
- Expertise & experience in measuring perpendicularity, parallelism, concentricity, and run out in micron or sub-micron level resolutions on manufactured components.
- Expertise & experience in proving out prototype parts and first piece runs for CNC programs generated by CAM packages.
- Proficiency in reading CNC programs (G & M code), and ability to edit programs in order to make corrections and/or improve efficiency.