LMF Operator Entry - Off Shift
Full Time Prod Operations Kutztown, PA, US
6 days ago Requisition ID: 1265
Shift: Must be able to work any shift
Key Responsibilities
- Operating and monitoring the ladle metallurgy furnace (LMF) to refine molten steel to the desired chemical composition and temperature
- Adding alloying elements, fluxes, and other materials to the molten steel as per the specifications required for the final product
- Monitoring and controlling the temperature, pressure, and atmosphere inside the furnace using digital or manual controls
- Conducting sampling and testing of molten steel to ensure it meets quality standards and specifications for carbon content, temperature, and chemical composition
- Adjusting the furnace settings to maintain the correct steel properties during the refining process
- Operating and maintain equipment such as ladles, injectors, and slag handling tools
- Partnering with metallurgists and other operators to ensure smooth operation and coordinate steel production schedules
- Performing routine checks and maintenance on LMF equipment, reporting any issues or defects to maintenance personnel
- Ensuring the proper handling and disposal of slag, byproducts, and other waste materials from the refining process
- Maintaining accurate records of operational activities, including temperature, chemistry, and material inputs for traceability and quality control
- Following all safety protocols, including the proper use of personal protective equipment (PPE), and ensure safe operation in high-temperature and hazardous environments
- Participating in the troubleshooting and repair of any issues related to the LMF or other equipment as needed
Required Skills and Qualifications
- High school diploma or equivalent; technical certifications or training in metallurgy or industrial operations are preferred
- Previous experience operating a ladle metallurgy furnace or similar steel refining equipment is highly desirable
- Knowledge of steelmaking processes, including refining, alloying, and temperature control
- Familiarity with controlling furnace parameters, such as oxygen flow, temperature, and alloying material additions
- Ability to interpret chemical analysis and adjust the refining process accordingly
- Strong understanding of safety regulations and ability to work in high-risk environments
- Good communication skills and the ability to work as part of a team
- Ability to follow strict operational procedures and quality standards
Physical Demands
- Must be able to stand, walk, and work in a hot and noisy environment for extended periods
- Ability to handle and manipulate heavy materials, such as ladles, molten metal, and slag, using overhead cranes or other lifting equipment
- Ability to wear and work with personal protective equipment (PPE), including heat-resistant gloves, face shields, and hearing protection
- Capability to handle high-pressure situations and work under tight production timelines
Working Conditions
- Work environment includes plant, warehouse, production and non-production areas and plant grounds
- This position may require work/maintenance coverage beyond the normal hours, shift, and on weekends/holidays
- Ability to tolerate both high and low temperatures, loud noises typical of a manufacturing plant
Safety Activities
- Be aware of and observe all safety practices. Including but not limited to- Safety glasses, safety boots, hearing protection, etc… as required
- Know and follow all safety rules and procedures
- Participate in safety committees and initiatives as assigned