Litho Press Operator

Zumbiel; Hebron Estates (KY); On-site; USD 36,000 - 52,000; Full time

Benefits offered by this job

Medical, Dental, Vision

401k with company match

Wellness program

Growth opportunities

Company sponsored events

Job summary

Zumbiel is a fourth-generation family-owned company with a long history in printing and packaging. The Litho Press Operator will oversee press crew, set up lithographic presses, and ensure production quality and efficiency.

You will follow ISO procedures and collaborate with the Printing Department Manager to meet job specifications. We value a strong work ethic, clear communication, and teamwork to maintain high standards and on-time production.

Qualifications

• High School diploma or GED equivalent is preferred but not required.

Responsibilities

• Directs press crew and performs setup, maintenance and operation of lithographic press.
• Sets up printing presses by loading stock, adjusting feed, guides, and delivery; mounting plates and blankets; adjusting ink and press controls.
• Establishes printing quality by pulling proofs, adjusting color balance, press speed, and drying temperatures.
• Maintains production and quality by inspecting samples and addressing feed/delivery issues.
• Adheres to ISO 9001:2000 procedures, work instructions, 6-S, and QC processes.
• Minimizes downtime by troubleshooting, coordinating maintenance, and ensuring consistent operation.
• Communicates with customers to establish standards during press approvals.

Skills

Verbal communication

Written communication

Attention to detail

Teamwork

Education

High school diploma or GED

Tools

Digital Press 2

7 flexographic narrow web

4 color digital

roll cart

hand truck

core splitter

safety knife

basic hand tools

Job description

Company Overview:
Zumbiel is a fourth-generation family-owned business that has been in the printing and packaging business for over 180 years. We are a printing and packaging company offering a wide range of products from beverage to consumer, and one of the leading in the industry. This is a company that offers the opportunity for a career and a unique culture with our family-owned atmosphere.
What makes us unique:

• Medical, Dental, Vision, and 401k with company match
• Commitment to employee health & wellness through wellness program
• Growth opportunities with performance reviews and internal hiring
• Company sponsored events to promote culture & engagement
• Driven by our core values

Job Title: Litho Press Operator
Reports To: Printing Supervisor
Position Description:
Directs press crew and performs manual and machine operator tasks related to the set-up, maintenance and operations of a lithographic press and other related duties as directed by the Printing Department Manager and Supervisors.
Primary Responsibilities:

• Understands printing job requirements by studying job specifications; assessing requirements for lithography, organizing job schedule sequence while retrieving required ink and paperboard stock; (inspecting printing plates and blankets)
• Sets-up printing presses by loading stock and adjusting for size; setting feed board, side guides, register board, and delivery mechanism; mounting and setting printing plates and blankets; adjusting pressures and tensions; loading and setting inking mechanism; setting computer controls.
• Establishes printing quality by pulling proof sheets; adjusting ink distribution, press speed, water distribution balance, differentiating color, and setting drying temperatures.
• Maintains production and quality by inspecting random production samples; loading paper; adjusting settings and controls; correction feed and delivery issues.
• Ensure that ALL ISO 9001:2000 Procedures, Work Instructions, 6-S, and QPOC’s are followed.
• Minimize downtime, troubleshooting stoppages and breakdowns, calling for Maintenance assistance. Ensure consistent Printing Machine operation by completing preventative maintenance as required.
• Shuts-down printing presses by removing ink and paper; cleaning parts and components; returning paper and ink to stock.
• Ensure all necessary supplies are ready prior to running a specific job
• Accomplishes organization goals by accepting ownership and responsibility for accomplishing new and different requests; exploring opportunities to add value to job accomplishments.
• Communicates with customer to establish standards during press approvals.

Education / Experience:
High School diploma or GED equivalent is preferred but not required. Experience in a manufacturing environment is preferred.
Communication Skills / Requirements:
Must be able to effectively communicate verbally and in writing with management, peers and other employees. Have active listening skills, attention to detail and follow-through. Must demonstrate tact, professionalism, teamwork, flexibility, an organized approach to work and a positive attitude.
PHYSICAL DEMANDS:
( X ) STANDING 40 % of the day on: concrete while: ________________
( X ) SITTING 10 % of the day on: _______ while: On break
( X ) WALKING 50 % of the day while: concrete Distance: 100’
( X ) LIFTING 40 lbs. Maximum from: floor level to: waist level
Average: 40 lbs. Frequency: ½ hour object: paperboard & buckets
( X ) CARRYING 40 lbs. Distance:20’ Frequency: ½ hour
( ) PUSHING ____ lbs. Distance: ___ Frequency: ______
While: ______ Object: _______
( ) PULLING ____ lbs. Distance: ___ Frequency: ______
While: ______ Object: _______
( ) CLIMBING Height: ___ Frequency: ______ On: ______
( ) BALANCING Height: ___ Frequency: ______ On: ______
( X ) BENDING/SQUATTING
Body Part(s): knees Frequency: every ½ hour for 12 hours
( ) TWISTING Body Part(s): ________ Degrees: ____ Frequency: _______
( ) CRAWLING Distance: _______ Frequency: ________ While: _______
( ) KNEELING on: ____ Duration: ______ Frequency: _______
( ) REACHING _____________ Distance: ________
Frequency: ___________ While: ____________
ENVIRONMENTAL CONDITIONS:
Inside 100 % outside ____ % Temperature extremes __________
Fumes ____ Dust __X__ Gases ____ Odors ____ Mist ____
Noises: High ___X___ Medium ______ Low ______
HAZARDS / PPE: Safety glasses, ear protection, safety knife and cut gloves.
MACHINES, TOOLS, EQUIPMENT: Digital Press 2, 7 flexographic narrow web & 4 color digital, roll cart, hand truck and core splitter, safety knife, basic hand tools