Lean & Six Sigma Supervisor

IKG USA LLC; Georgia; On-site; USD 85,000 - 110,000; Full time

Job summary

IKG USA LLC in Georgia seeks a Continuous Improvement Supervisor to lead operational excellence across manufacturing facilities. You will drive productivity, reduce waste, and improve quality while ensuring safety and regulatory compliance.

The role partners with plant leadership to implement Lean, Six Sigma, Kaizen, and 5S, develop standard work, perform risk assessments, and train teams. Candidates should have 3–7 years in CI or process improvement and a relevant engineering or manufacturing

Qualifications

• Education: Bachelor's degree in Engineering, Manufacturing, Industrial Technology, Occupational Safety, Business Administration, or related field.
• Experience: 3–7 years in continuous improvement, operational excellence, safety, manufacturing, or process improvement.
• Experience with Lean Manufacturing, Six Sigma, Kaizen, 5S, or other continuous improvement methodologies.
• Knowledge of OSHA regulations, risk assessment methodologies, and workplace safety programs.
• Strong analytical and problem-solving skills with ability to interpret operational data and performance metrics.
• Ability to develop standard operating procedures, work instructions, and process documentation.

Responsibilities

• Lead continuous improvement initiatives focused on productivity, throughput, waste reduction, quality improvement, and cost savings.
• Analyze manufacturing processes and identify opportunities to improve efficiency using Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies.
• Facilitate root cause analysis and implement corrective and preventive actions for production, quality, and safety issues.
• Develop, implement, and maintain workplace safety programs, policies, procedures, and training programs in compliance with OSHA and company standards.
• Conduct safety audits, risk assessments, facility inspections, and incident investigations to identify hazards and reduce operational risk.
• Monitor and analyze key performance indicators related to safety, quality, production, downtime, and continuous improvement initiatives.
• Collaborate with plant leadership to establish standardized work practices and sustain process improvements.
• Coordinate employee safety training, toolbox talks, and continuous improvement workshops.
• Support regulatory compliance activities, documentation, inspections, and internal audits.
• Develop and maintain risk management programs to minimize operational, safety, compliance, and operational risks.
• Collaborate with cross-functional teams to improve manufacturing processes, equipment utilization, and overall operational performance.
• Prepare reports and presentations for leadership outlining safety performance, improvement initiatives, audit findings, and project results.
• Promote a culture of safety, accountability, teamwork, and continuous improvement throughout the organization.

Skills

Lean Manufacturing

Six Sigma

Kaizen

5S

Data analysis

Root cause analysis

Education

Bachelor's degree in Engineering or related field

Job description

Description

Overview:

IKG is the leading manufacturer of bar grating for a variety of industries: including industrial, architectural, government, safety and more. Since 1902, IKG has maintained its’ position by having a dedication towards quality materials, improving technologies, and providing exceptional customer service. You will part of an experienced team working closely with the customer, helping ensure all projects are a success. From inquiry to installation, IKG prides itself in Forging Partnerships and creating products that with stand the test of time.

Summary:

The Continuous Improvement Supervisor is responsible for driving operational excellence, reducing organizational risk, and improving workplace safety across manufacturing operations. This role leads continuous improvement initiatives that increase productivity, reduce waste, enhance quality, and improve overall business performance while ensuring compliance with safety, environmental, and regulatory requirements. The Continuous Improvement, Safety & Risk Manager partners with plant leadership to foster a culture of continuous improvement, accountability, and proactive risk management.

Key Responsibilities:

• Lead continuous improvement initiatives focused on productivity, throughput, waste reduction, quality improvement, and cost savings
• Analyze manufacturing processes and identify opportunities to improve efficiency using Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies
• Facilitate root cause analysis and implement corrective and preventive actions for production, quality, and safety issues
• Develop, implement, and maintain workplace safety programs, policies, procedures, and training programs in compliance with OSHA and company standards
• Conduct safety audits, risk assessments, facility inspections, and incident investigations to identify hazards and reduce operational risk
• Monitor and analyze key performance indicators related to safety, quality, production, downtime, and continuous improvement initiatives
• Partner with plant leadership and supervisors to establish standardized work practices and sustain process improvements
• Coordinate employee safety training, toolbox talks, and continuous improvement workshops
• Support regulatory compliance activities, documentation, inspections, and internal audits
• Develop and maintain risk management programs to minimize operational, safety, compliance, and operational risks
• Collaborate with cross-functional teams to improve manufacturing processes, equipment utilization, and overall operational performance
• Prepare reports and presentations for leadership outlining safety performance, improvement initiatives, audit findings, and project results
• Promote a culture of safety, accountability, teamwork, and continuous improvement throughout the organization
• Perform additional duties and special projects as assigned

Requirements

Requirements:

• Education: Bachelor's degree in Engineering, Manufacturing, Industrial Technology, Occupational Safety, Business Administration, or a related field, or equivalent combination of education and experience
• Experience: 3–7 years of experience in continuous improvement, operational excellence, safety, manufacturing, or process improvement
• REQUIRED: Experience with Lean Manufacturing, Six Sigma, Kaizen, 5S, or other continuous improvement methodologies
• Knowledge of OSHA regulations, risk assessment methodologies, and workplace safety programs
• Experience conducting root cause analysis, incident investigations, and corrective action planning
• Strong analytical and problem-solving skills with the ability to interpret operational data and performance metrics
• Experience developing standard operating procedures, work instructions, and process documentation
• Ability to build relationships and influence employees at all levels of the organization
• Ability to stand, walk, climb ladders, and work throughout manufacturing facilities as needed
• Ability to lift up to 50 pounds when required
• Comfortable working in industrial manufacturing environments with noise, dust, welding operations, and heavy equipment

This job description is intended to describe the general nature and level of work performed and is not intended to be a complete list of all duties and responsibilities.

IKG is committed to equal employment opportunity. We recruit, employ, train, compensate, and promote without regard to race, religion, color, national origin, age, sex, disability, protected veteran status, sexual orientation, gender identity, or any other basis protected by applicable federal, state, or local law.