Lean Process Improvement Engineer

Morgan Truck Body; Janesville (WI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive pay and full benefits

401(k) with company match

Tuition reimbursement and leadership开发

Paid holidays and vacation time

Exclusive discounts on footwear, eyewr

Safety gear discounts

Job summary

Morgan Truck Body in Janesville, WI is seeking a results-driven Continuous Improvement professional to champion Lean initiatives across the site. You will partner with leadership to streamline processes, drive measurable cost savings, and build capability through targeted training.

Lead cross-functional Kaizen events, standardize work, and track KPIs to reduce waste and improve performance; travel up to 10% may be required as part of multi-site collaboration.

Qualifications

• Education & Background – bachelor’s degree in business, Engineering, or a related field, or equivalent practical experience.
• Manufacturing & Lean Experience – 5+ years of experience in a manufacturing environment applying Lean methodologies and structured problem‑solving tools.
• Continuous Improvement Expertise – 3+ years of hands‑on experience driving continuous improvement initiatives, including financial analysis of savings, budgeting, ROI calculations, and ratio analysis.
• Lean Methodology Proficiency – Formal training and application of Lean principles, including 5S, waste elimination, mistake‑proofing (poka‑yoke), PDCA, root cause analysis, A3 problem solving, value stream mapping, Kaizen, and lead time reduction.
• Analytical & Financial Acumen – Strong analytical capabilities with demonstrated experience quantifying savings and evaluating return on investment.
• Supply Chain & SIOP Knowledge – Experience supporting continuous improvement initiatives within material management and Sales, Inventory, and Operations Planning (SIOP).
• Operational Performance Analysis – Experience evaluating and improving operational performance metrics, including efficiency and utilization.

Responsibilities

• Process Improvement & Optimization – Document current-state processes and identify improvement opportunities using Lean problem-solving tools such as Value Stream Mapping (VSM), Daily Management, and Visual Management.
• Standardization & Best Practices – Drive consistency across business units by developing and implementing Standard Operating Procedures (SOPs), Standard Work, and 5S methodologies.
• Lean Implementation – Lead and support process improvement initiatives aligned with Lean principles to enhance efficiency and reduce waste.
• Performance Tracking & KPIs – Design and implement sustainable processes and tracking systems, including defining and monitoring key manufacturing KPIs, Kaizen activity, and cost savings.
• Lean Training & Enablement – Support the development of team members by providing guidance and training on Lean methodologies and continuous improvement practices.
• Kaizen Leadership – Lead Kaizen events and initiatives, ensuring successful execution and validation of financial impact.
• Cross-Functional Collaboration – Foster strong communication and alignment across manufacturing plants and with corporate partners.
• Team Facilitation – Lead cross-functional teams to achieve Kaizen objectives and drive measurable results.
• Coaching & Mentorship – Mentor team members in applying Lean tools and structured problem‑solving techniques.
• Reporting & Communication – Prepare and share regular progress updates, including weekly reporting on improvement initiatives.
• Continuous Improvement Pipeline – Manage the Kaizen funnel and Just Do It (JDI) plan to prioritize and track improvement opportunities.
• Operational Support – Contribute to additional initiatives and responsibilities as needed.

Skills

Lean manufacturing

Kaizen leadership

Process improvement

Financial analysis

SIOP knowledge

Education

Bachelor's degree in business or engineering or related field

Tools

JDE (J.D.Edwards)

Job description

Morgan Truck Body in Janesville, WI is seeking a results-driven Continuous Improvement professional to champion Lean initiatives across the site. You will partner with leadership to streamline processes, drive measurable cost savings, and build capability through targeted training.

Lead cross-functional Kaizen events, standardize work, and track KPIs to reduce waste and improve performance; travel up to 10% may be required as part of multi-site collaboration.