Lean Manufacturing Engineer: Process & Quality Optimizer

True North Consultants, Inc.; Gallipolis (OH); On-site; USD 70,000 - 95,000; Full time

Job summary

True North Consultants, Inc. is seeking a Manufacturing Engineer in Ohio to design, analyze, and optimize manufacturing processes for current and new products. You will apply Lean and continuous improvement methods, lead cross-functional projects, and partner with Quality, Maintenance, and Production to reduce waste and enhance efficiency.

You will develop PFMEAs, control plans, and process maps, ensuring compliance with standards while driving cost savings through automation and smarter layouts.

Qualifications

• Bachelor’s degree in Engineering.
• 4+ years of experience in a manufacturing environment.
• Demonstrated expertise in Lean Manufacturing and CI.
• Strong knowledge of quality systems and standards.
• Experience with CAD tools and manufacturing analytics tools.
• Strong problem-solving skills.

Responsibilities

• Design, implement, and optimize manufacturing processes for new and existing products.
• Analyze existing production processes and implement Lean methodologies.
• Lead cross-functional process improvement projects.
• Support launch of new programs by developing efficient process flows, PFMEAs, and control plans.
• Ensure manufacturing processes and products comply with relevant standards.
• Ensure quality standards are met and actions taken to correct deficiencies.
• Collaborate with Quality, Maintenance, and Production teams to resolve process-related issues.
• Drive cost savings initiatives through automation, layout optimization, and best-practice standardization.
• Use statistical methods to monitor and improve process performance.
• Lead trials, validations, and changeovers to ensure minimal downtime of engineering changes.
• Maintain accurate documentation for all processes, including SOPs, work instructions, and process maps.
• Act as a Lean champion to train and coach operators and support teams on lean tools and behaviors.

Skills

Lean Manufacturing

Continuous Improvement

CAD tools

Manufacturing analytics

Problem-solving

Cross-functional collaboration

Education

Bachelor’s degree in Engineering

Tools

CAD tools

Manufacturing analytics tools

Job description

True North Consultants, Inc. is seeking a Manufacturing Engineer in Ohio to design, analyze, and optimize manufacturing processes for current and new products. You will apply Lean and continuous improvement methods, lead cross-functional projects, and partner with Quality, Maintenance, and Production to reduce waste and enhance efficiency.

You will develop PFMEAs, control plans, and process maps, ensuring compliance with standards while driving cost savings through automation and smarter layouts.