Lean Manufacturing Engineer: Process Optimization

Key People; Gallipolis (OH); On-site; USD 65,000 - 90,000; Full time

Job summary

Key People is seeking a Manufacturing Engineer to design, analyze, and optimize manufacturing processes, driving waste reduction and efficiency improvements while meeting cost and delivery targets. The role provides floor-level technical expertise to enhance KPIs and product quality.

Responsibilities include leading Lean initiatives, supporting new program launches with PFMEAs and control plans, and collaborating with Quality, Maintenance, and Production to resolve process issues.

Qualifications

• Bachelor’s degree in Engineering.
• Four or more years of experience in a manufacturing environment.
• Expertise in Lean Manufacturing and Continuous Improvement.
• Strong knowledge of quality systems and standards.
• Experience with CAD tools and manufacturing analytics tools.

Responsibilities

• Design, implement, and optimize manufacturing processes for new and existing products.
• Analyze existing production processes and implement Lean methodologies.
• Lead cross-functional process improvement projects.
• Support launch of new programs by developing efficient process flows, PFMEAs, and control plans.
• Ensure manufacturing processes and products comply with relevant standards.
• Ensure quality standards are met and actions taken to correct deficiencies.
• Collaborate with Quality, Maintenance, and Production teams to resolve process-related issues.
• Drive cost savings initiatives through automation, layout optimization, and best-practice standardization.
• Use statistical methods to monitor and improve process performance.
• Lead trials, validations, and changeovers to ensure minimal downtime of engineering changes.
• Maintain accurate documentation for all processes, including SOPs, work instructions, and process maps.
• Act as a Lean champion to train and coach operators and support teams on lean tools and behaviors.

Skills

Problem-solving

Lean manufacturing

Cross-functional collaboration

Education

Bachelor's degree in Engineering

Tools

CAD tools

Manufacturing analytics tools

Job description

Key People is seeking a Manufacturing Engineer to design, analyze, and optimize manufacturing processes, driving waste reduction and efficiency improvements while meeting cost and delivery targets. The role provides floor-level technical expertise to enhance KPIs and product quality.

Responsibilities include leading Lean initiatives, supporting new program launches with PFMEAs and control plans, and collaborating with Quality, Maintenance, and Production to resolve process issues.