Lean Manufacturing Coordinator (Bosch Production System)

Bosch USA; Albion (IN); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Health coverage

401(k) plan

Paid time off

Parental leave

Life and disability insurance

Job summary

Bosch is seeking a Lean Manufacturing Coordinator to develop and promote the Bosch Production System (BPS) and lead continuous improvement projects across production and logistics.

You will train teams on BPS methods, coach staff, and drive speed week Kaizen events to reach CIP goals and improve process efficiency.

Qualifications

• 1+ years in BPS, lean manufacturing and/or industrial engineering with a manufacturing environment.
• Bachelor's degree required with a preference for Engineering focus.
• Ability to analyze issues, develop action plans and apply problem solving techniques such as Six Sigma, Shanin, or 5 whys.

Responsibilities

• Develop and drive a BPS implementation strategy for departments and CIP roadmap.
• Conduct training sessions on BPS, problem-solving, and lean tools for operators and supervisors.
• Lead Kaizen events and improvement projects to meet value stream targets using VSM, Kanban, and Standardized Work.
• Monitor KPI progress and assess BPS maturity, creating action plans for continuous improvement.
• Maintain BPS documentation aligned with Quality Management System and prepare for audits.
• Drive Industry 4.0 initiatives and optimize material flow in logistics.

Skills

Lean manufacturing

Industrial engineering

Six Sigma

Problem solving

Communication

Project management

Education

Engineering degree

Tools

Power BI

Job description

We Are Bosch. At Bosch, we shape the future by inventing high-quality technologies and services that spark enthusiasm and enrich people’s lives. Our areas of activity are every bit as diverse as our outstanding Bosch teams around the world. Their creativity is the key to innovation through connected living, mobility, or industry.

Company Description

We Are Bosch. At Bosch, we shape the future by inventing high-quality technologies and services that spark enthusiasm and enrich people’s lives. Our areas of activity are every bit as diverse as our outstanding Bosch teams around the world. Their creativity is the key to innovation through connected living, mobility, or industry. Let’s grow together, enjoy more, and inspire each other.

Work

• Reinvent yourself: At Bosch, you will evolve.
• Discover new directions: At Bosch, you will find your place.
• Balance your life: At Bosch, your job matches your lifestyle.
• Celebrate success: At Bosch, we celebrate you.
• Be yourself: At Bosch, we value values.
• Shape tomorrow: At Bosch, you change lives.

Job Description

The Lean Manufacturing Coordinator is responsible for developing, implementing, and promoting the Bosch Production System. (BPS) The coordinator will drive continuous improvement activities, provide training and coaching to employees, and lead projects to achieve established production, quality, and logistics goals.

Strategy and implementation

Develop and drive a Bosch Production System (BPS) implementation strategy for specific departments, supporting the plant's overall continuous improvement (CIP) roadmap.

Training and coaching

Conduct training sessions on BPS methodology, problem-solving, and lean tools for operators, team leaders, and supervisors. Act as a coach and expert for all employees, helping them apply BPS principles in their daily work.

Project leadership

Lead and facilitate "speed week" or Kaizen events and other improvement projects to support value stream targets. Use lean tools like Value Stream Mapping (VSM), Kanban, and Standardized Work to redesign processes and eliminate waste.

Performance monitoring and assessment

Periodically review and assess the plant's BPS maturity level and develop action plans for improvement. Create and monitor key performance indicators (KPIs) and track progress toward continuous improvement goals using dashboards.

Documentation and compliance

Develop and maintain BPS documentation in line with the Quality Management System. Prepare for internal and external BPS assessments and audits and ensure compliance with Bosch standards.

Technology and logistics

Drive and guide Industry 4.0 initiatives to leverage modern technology for process improvement. Support the long-term strategic physical logistics concept and optimize material flow systems

Qualifications

• 1+ years in BPS, lean manufacturing and/or industrial engineering with a manufacturing environment
• Bachelor's degree required with a preference for Engineering focus
• Ability to analyze issues, develop actions plans and apply problem solving techniques such as Six Sigma, Shanin, or 5 whys.
• Excellent verbal and written communication skills for presentations, training, and inter-department collaboration.
• Experience managing projects, supervising teams, prioritizing tasks, and ability to work independently
• Preferred Six Sigma Green Belt, knowledge of automotive industry standards, knowledge of manufacturing quality systems

Preferred Qualifications

• Thorough knowledge of lean manufacturing principles, such as Value Stream Mapping (flow of materials and information), 5S, Kaizen, Kanban, Standardized Work, and Quick Changeover (SMED).
• Experience with problem-solving methodologies like Six Sigma, Shainin, or 8D.
• Proficiency with data analysis tools such as Power BI.
• Documentation of standardized work charts, work sequencing, cycle time studies and standard in-process stock.

Additional Information

Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization unavailable.

Equal Opportunity Employer, including disability / veterans

• Bosch adheres to Federal, State, and Local laws regarding drug-testing. Employment is contingent upon the successful completion of a drug screen and background check. Candidates who have been offered the position must pass both screenings before their start date.

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, ample paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success!