Lean Leader

Abec,-Inc.; Bethlehem (Northampton County); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Medical insurance (Day 1)

3 weeks vacation

401K plan with match

Paid holidays

Life insurance

Tuition assistance

Employee referral program

Job summary

ABEC, Inc. is seeking a Lean Leader to drive operational excellence across manufacturing and support functions.

You will lead Lean initiatives, champion problem-solving culture, and develop site roadmaps to reduce waste and boost safety, quality, delivery, and cost performance. You will train teams in Lean tools, facilitate Kaizen events, and mentor improvement project leaders while collaborating with Operations, Engineering, Quality, and Supply Chain to embed Lean across the facility and

Qualifications

• Bachelor's degree in engineering, manufacturing, operations management, or related field.
• 5+ years in manufacturing, operations, or continuous improvement.
• Experience implementing Lean Manufacturing initiatives.
• Experience leading Kaizen events and cross-functional improvement projects.
• Lean Six Sigma Green Belt required; Black Belt preferred.

Responsibilities

• Lead the deployment of Lean Manufacturing principles throughout the organization.
• Champion continuous improvement activities aligned with strategic business objectives.
• Promote a culture of problem solving, accountability, and employee engagement.
• Develop and maintain site Lean roadmaps and improvement priorities.
• Identify opportunities to eliminate waste and improve process flow.
• Facilitate Kaizen events, Rapid Improvement Workshops, and Value Stream Mapping activities.
• Lead root cause analysis using structured problem-solving methodologies.
• Drive implementation of corrective and preventive actions.
• Improve productivity, efficiency, throughput, and quality performance.
• Establish and maintain standard work practices.
• Implement visual management systems and performance dashboards.
• Support workplace organization through 5S initiatives.
• Develop and track KPIs to measure operational performance.
• Analyze manufacturing and business data to identify trends and improvement opportunities.
• Monitor savings, productivity gains, and project effectiveness.
• Report progress to leadership teams and stakeholders.
• Train employees and leaders in Lean principles and tools.
• Coach supervisors and managers on problem solving and continuous improvement techniques.
• Build internal Lean capabilities throughout the organization.
• Mentor improvement project leaders and Kaizen facilitators.
• Partner with Operations, Engineering, Quality, Supply Chain, and Project Management teams.
• Support new process implementation and operational readiness activities.
• Ensure Lean principles are incorporated into facility layouts, workflows, and new product introductions.
• Share best practices across departments and sites.

Skills

Lean Manufacturing

Kaizen

Root Cause Analysis

5S

Data-driven decisions

Education

Bachelor's degree in engineering/manufacturing/ops

Lean Six Sigma Green Belt

Black Belt preferred

Job description

Description

Position Summary:

The Lean Leader is responsible for driving operational excellence and fostering a culture of continuous improvement across the organization. This role leads Lean Manufacturing initiatives, Kaizen events, waste reduction programs, and process optimization efforts to improve safety, quality, delivery, cost, and employee engagement. The Lean Leader partners with manufacturing, engineering, quality, supply chain, and support functions to implement sustainable improvements that enhance business performance.

Key Responsibilities

Lean Manufacturing Leadership

• Lead the deployment of Lean Manufacturing principles throughout the organization.
• Champion continuous improvement activities aligned with strategic business objectives.
• Promote a culture of problem solving, accountability, and employee engagement.
• Develop and maintain site Lean roadmaps and improvement priorities.

Continuous Improvement

• Identify opportunities to eliminate waste and improve process flow.
• Facilitate Kaizen events, Rapid Improvement Workshops, and Value Stream Mapping activities.
• Lead root cause analysis using structured problem-solving methodologies.
• Drive implementation of corrective and preventive actions. Operational Excellence

Operational Excellence

• Improve productivity, efficiency, throughput, and quality performance.
• Establish and maintain standard work practices.
• Implement visual management systems and performance dashboards.
• Support workplace organization through 5S initiatives.

Data Analysis & Performance Management

• Develop and track KPIs to measure operational performance.
• Analyze manufacturing and business data to identify trends and improvement opportunities.
• Monitor savings, productivity gains, and project effectiveness.
• Report progress to leadership teams and stakeholders.

Training & Capability Development

• Train employees and leaders in Lean principles and tools.
• Coach supervisors and managers on problem solving and continuous improvement techniques.
• Build internal Lean capabilities throughout the organization.
• Mentor improvement project leaders and Kaizen facilitators.

Cross-Functional Collaboration

• Partner with Operations, Engineering, Quality, Supply Chain, and Project Management teams.
• Support new process implementation and operational readiness activities.
• Ensure Lean principles are incorporated into facility layouts, workflows, and new product introductions.
• Share best practices across departments and sites.

Requirements

• Bachelor's degree in Engineering, Manufacturing, Operations Management, Business, or related field preferred.
• 5+ years of experience in manufacturing, operations, or continuous improvement.
• Proven experience implementing Lean Manufacturing initiatives.
• Experience leading Kaizen events and cross-functional improvement projects.
• Lean Six Sigma Green Belt required; Black Belt preferred.

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Company Background:

For over 50 years, ABEC has been a leading supplier to the biopharmaceutical manufacturing industry. ABEC’s unique value is based on combining long experience with the ability to engineer, design, manufacture, commission, qualify, and service the entire bioprocess to reduce overall cost, shorten time to market, and maximize productivity. ABEC’s products include process and equipment engineering/consulting services, comprehensive site services, and stainless steel and single use bioprocess equipment, including bioreactors and fermenters, filtration and chromatography systems, prep and hold systems, and cleaning/sterilization systems.

Benefits include:

• Medical, dental and vision insurance (Day 1)
• 3 weeks Paid vacation
• Industry leading 401K plan (40% match!)
• 10 Paid Holidays
• Company paid life insurance
• College tuition benefit program
• Employee Referral Program