Lead Thermal/Stress Analyst

Leidos Inc; Huntsville (AL); On-site; USD 87,000 - 157,000; Full time

Job summary

Leidos Defense in Huntsville, AL seeks a Lead Thermal/Stress Analyst to design and analyze next-generation defense systems. You will perform stress and thermal analyses, build finite element models, and verify results with test data using FEMAP, NASTRAN, and CFD tools.

You will collaborate with design and manufacturing teams to ensure performance, manufacturability, and schedules. This in-office role offers occasional flexibility and requires residency or relocation to Huntsville, AL.

Qualifications

• Bachelor's Degree in Mechanical or Aerospace Engineering from an ABET-accredited university.
• 4+ years of relevant industry experience with a bachelor’s degree, or 2+ years with a master’s degree.
• Direct experience performing stress and thermal analysis in the aerospace or defense industry.
• Experience with commercial FEA tools (FEMAP/NX NASTRAN, PATRAN/MSC NASTRAN, ANSYS, Abaqus).
• Proven ability with thermal analysis and CFD tools like STAR-CCM+, Thermal Desktop/SindaFluint, ANSYS, or SolidWorks FlowSimulation.
• Strong technical writing, presentation, and cross-functional collaboration skills.
• Ability to work in a collaborative engineering environment and as part of a larger team or as sole analyst.
• U.S. Citizenship and eligibility for Final Secret Clearance.
• Residency in Huntsville, AL area or willingness to relocate to Huntsville, AL.

Responsibilities

• Perform stress and thermal analysis on structural, electronic, and mechanical systems while supporting critical test activities.
• Produce models, perform calculations, reduce data, and correlate test results to ensure accuracy and reliability.
• Conduct detailed steady-state and transient thermal analyses using industry-standard programs.
• Collaborate with design and manufacturing teams to meet performance, manufacturability, and schedule requirements.
• Operate in an in-office role with limited remote work as specified by the manager.

Skills

Stress analysis

Thermal analysis

Cross-functional collaboration

Technical writing

Education

ABET-accredited ME/AE degree

Tools

FEMAP/NX NASTRAN

PATRAN/MSC NASTRAN

ANSYS

Abaqus

STAR-CCM+

Thermal Desktop/SindaFluint

SolidWorks FlowSimulation

Job description

Description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Are you ready for your next career challenge?

Leidos Defense provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world's toughest security challenges for customers with "can't fail" missions.

Leidos Defense is seeking a Lead Thermal/Stress Analyst to join our team in Huntsville Alabama designing and analyzing the next generation of defense systems to protect America and its allies. You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your team's design meets requirements. You might work alongside the production team to install hardware or verify requirements. Then you'll work with the testing team to put your hardware into action. This is not your average engineering position. You are applying to be part of a team of the most talented engineers in the region who push you to be better every day. This is a fast-paced program with unique technical challenges that will be a rewarding milestone in any engineering career.

Primary Responsibilities

• Are you ready to tackle complex engineering challenges? In this role, you will perform stress and thermal analysis on structural, electronic, and mechanical systems while supporting critical test activities. Assignments may require expertise in stress analysis, thermal analysis, or both.

• Stress analysis will involve analytical methods, finite element models/simulations, and advanced analysis tools. You will produce models, perform calculations, reduce data, and correlate test results to ensure accuracy and reliability.

• Thermal analysis will include hand analysis methods, finite volume models/simulations, finite element models/simulations, finite difference models/simulations, and other tools. You will conduct detailed steady-state and/or transient thermal analyses using industry-standard programs, producing models, performing calculations, reducing data, and correlating test results to thermal and flow models.

• You will collaborate closely with design and manufacturing teams to create designs that meet stringent performance, manufacturability, and schedule requirements.

• This is an in-office position with flexibility in schedule and work location. Remote work is the exception in your week, not the norm.

Basic Qualifications

• Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university.

• Must have 4+ years of prior relevant industry experience with a bachelor's degree, or 2+ years with a master's degree.

• Direct experience performing stress and thermal analysis in the aerospace or defense industry.

• Demonstrated experience with commercial finite element analysis tools such as FEMAP/NX NASTRAN, PATRAN/MSC NASTRAN, ANSYS, Abaqus, or similar software is essential.

• Proven working knowledge of commercial thermal analysis and CFD tools like STAR-CCM+, Thermal Desktop/SindaFluint, ANSYS, or SolidWorks FlowSimulation.

• Strong technical writing, presentation, and cross-functional collaboration skills.

• Proven ability to thrive in a collaborative, multi-disciplinary engineering environment.

• Capable of working as part of a larger analysis team or working as the sole analyst on a project.

• U.S. Citizenship is required and eligibility to obtain and maintain a Final Secret Clearance.

• Residency in the Huntsville, AL area or willingness to relocate to Huntsville, AL is required.

Preferred Qualifications

• Fluid lumped capacitance modeling

• Electronics cooling analysis

• Thermal analysis of orthotropic materials

• FEMAP/Nastran

• Coupled thermal-structural analysis

• Bolted joint and weld analysis

• Dynamics analysis (modal, response spectrum, shock, vibration)

• Fatigue analysis

• Composite materials

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.

Pay Range $87,100.00 - $157,450.00

The Leidos pay range for this job level is a general guideline onlyand not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

About Leidos

Leidos is an industry and technology leader serving government and commercial customers with smarter, more efficient digital and mission innovations. Headquartered in Reston, Virginia, with 47,000 global employees, Leidos reported annual revenues of approximately $16.7 billion for the fiscal year ended January 3, 2025. For more information, visit www.Leidos.com.

Pay and Benefits

Pay and benefits are fundamental to any career decision. That's why we craft compensation packages that reflect the importance of the work we do for our customers. Employment benefits include competitive compensation, Health and Wellness programs, Income Protection, Paid Leave and Retirement. More details are available at www.leidos.com/careers/pay-benefits.

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to sex, race, ethnicity, age, national origin, citizenship, religion, physical or mental disability, medical condition, genetic information, pregnancy, family structure, marital status, ancestry, domestic partner status, sexual orientation, gender identity or expression, veteran or military status, or any other basis prohibited by law. Leidos will also consider for employment qualified applicants with criminal histories consistent with relevant laws.