Lead Robotics & Controls Commissioning Engineer

Horan Hiring Solutions; Milwaukee (WI); Hybrid; USD 68,000 - 81,000; Full time

Job summary

Horan Hiring Solutions seeks a Lead Robotics & Controls Commissioning Engineer in the Greater Milwaukee area for a first shift role. The position offers a base hourly rate of $49.00–$59.00 with overtime potential and a comprehensive benefits package.

Responsibilities include leading equipment readiness, calibrating multi-axis robots, performing real-time PLC/vision diagnostics, and directing site deployments for Tier-1 clients.

Qualifications

• 5+ years field experience in commissioning and integrating custom automation systems.
• Proficient in Rockwell/Studio 5000 and Siemens TIA Portal PLC diagnostics.
• Ability to read electrical prints and mechanical drawings.
• Willingness to travel 50–80% to North American and international sites.

Responsibilities

• Lead equipment readiness, live-wire debug, and I/O validation prior to shop release.
• Calibrate multi-axis robots, set up EOAT and networks.
• Perform real-time PLC/servo/vision diagnostics.
• Oversee onsite deployments and train customer teams.
• Collaborate with design, PMs, and build teams to resolve issues.
• Maintain field progress logs and issue tracking.

Skills

Robotics commissioning

PLC diagnostics

Electrical print literacy

Travel readiness

Field engineering

Education

Associate degree in Electrical/Mechanical/Robotics Engineering

Bachelor's degree in Electrical/Mechanical/Robotics Engineering

Tools

Rockwell/Studio 5000

Siemens TIA Portal

Job description

Lead Robotics & Controls Commissioning Engineer

$49.00 -- $59.00 / Hour Base + Overtime Potential Greater Milwaukee Area, WI First Shift Full Corporate Benefits

• COMPENSATION: $49.00 -- $59.00/hour starting base rate (commensurate with robotics and controls depth) + overtime earning potential + premium corporate benefits package.
• WORK SCHEDULE: First Shift | Blended hybrid model balancing internal shop floor debug at the local facility with field deployments.
• TRAVEL STRUCTURE: 50% to 80% field travel (predominantly domestic client sites with occasional international commissioning deployments).
• WORK ENVIRONMENT: High-growth, family-owned OEM pioneer with nearly a century of continuous manufacturing excellence; fast-paced, high-trust setting building custom automated assembly, high-speed handling, and robotic cells for Tier-1 global clients with zero corporate bureaucracy.
• CAREER DEPTH & TECH STACK: 5 to 8+ years of hands-on custom automation commissioning; practical PLC logic troubleshooting/programming (Allen-Bradley Studio 5000, Siemens TIA Portal); multi-axis industrial robotics calibration; servo controls; pneumatic architecture; electrical print fluency.
• REQUIREMENTS / COMPLIANCE: Associate (A.S.) or Bachelor's (B.S.) Degree in Electrical, Mechanical, or Robotics Engineering preferred (equivalent hands-on experience fully valued); US Citizen or Green Card holder; valid driver's license and passport readiness; daily commuting access to the Greater Milwaukee area.

If you are an elite field controls or commissioning specialist seeking an organization where your diagnostic intelligence directly drives multi-million dollar capital equipment projects, this fast-growing OEM is your ideal professional home. Backed by nearly a century of continuous manufacturing excellence, this family-owned pioneer combines the high-trust, collaborative feel of a close-knit team with the market power and financial stability of a global leader.

Specializing in custom automated assembly, high-speed material handling, and robotic welding cells for Tier-1 global clients, this firm operates free of rigid corporate bureaucracy. You will own complex automated machinery through its full operational birth---from preliminary plant debug and electrical/mechanical calibration at the Milwaukee-area facility to final customer site run-off and sign-off around the globe.

What You Will Be Doing (Core Responsibilities)

• Lead Equipment Readiness: Direct the internal commissioning, live-wire debug, and I/O validation of custom automated systems before shop floor release.
• Robotic & Cell Calibration: Validate advanced multi-axis robotic platforms from scratch, executing initial electrical/mechanical calibrations, communication network setups, and end-of-arm tooling (EOAT) checks.
• Hands-On Diagnostics: Perform real-time, high-level troubleshooting across complex PLC logic architectures, servo drives, vision systems, pneumatic circuits, and safety interlocks.
• Customer Field Deployments: Lead onsite equipment installations, managing technical run-offs at global client facilities while training customer engineering and maintenance personnel.
• Cross-Functional Interface: Partner directly with mechanical design engineers, project managers, and shop floor build teams to rapidly isolate hardware, software, or mechanical bugs.
• Project Administrative Discipline: Track daily operational testing hours, manage active engineering open-issue lists, and submit detailed field progress logs to project stakeholders.

What We Are Looking For (Requirements & Qualifications)

• 5+ Years Field Proven Experience: Verifiable track record in commissioning, troubleshooting, and integrating custom industrial automated machinery and multi-axis robotics.
• PLC & Controls Diagnostics: Strong diagnostic capabilities in PLC logic troubleshooting, I/O tracing, and basic logic modifications (e.g., Rockwell/Studio 5000, Siemens TIA Portal).
• Schematic & Print Literacy: Ability to confidently read, interpret, and trace complex electrical layouts, mechanical assembly drawings, and fluid power schematics on the fly.
• Travel Flexibility & Readiness: Complete willingness and ability to travel 50% to 80% to customer production sites across North America and select international destinations.
• Location & Authorization: Must reside within daily commuting distance of the Greater Milwaukee area, hold a valid driver's license, and be a US Citizen or Green Card holder with valid passport eligibility.

Preferred Technical Assets (Bonus Skills)

• Multi-Brand Robotics Integration: Advanced path teaching, payload configuration, and communication setup for FANUC, ABB, KUKA, or Yaskawa robotic arms.
• Industrial Vision Systems: Practical setup and calibration experience with Cognex, Keyence, or integrated 2D/3D vision platforms.
• Degree Credentials: Associate or Bachelor's Degree in Electrical Engineering, Robotics, Mechatronics, or Automation Technology.