Lead Product Development Engineer, Aerospace & Defense

VulcanForms Inc.; Harvard (MA); On-site; USD 125,000 - 172,000; Full time

Job summary

VulcanForms Inc. is seeking a senior Lead Product Development Engineer, Aerospace & Defense to own customer programs from concept to serial production.

You will lead a cross-functional team to optimize additive and traditional manufacturing workflows, ensuring repeatable, qualified production with high print quality and throughput. This senior technical role requires acting as the primary technical authority across hardware, software, materials, and operations to deliver production-ready

Qualifications

• 8+ years of progressive, hands-on experience in product or applications development with a preference for candidates with experience in LPBF or similar additive technology.
• Bachelor’s degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a related field.
• Expert-level proficiency in advanced 3D CAD software (e.g., Siemens NX, Creo, SolidWorks) Specialized skills with build-preparation tools (e.g., Magics, nTopology, Amphyon) preferred.
• Deep mastery of GD&T, advanced statistical process capability, tolerance stack-up analysis, and complex DFM/DfAM constraints.
• Outstanding leadership and communication skills, with a proven ability to influence technical roadmaps, align multidisciplinary stakeholders, and mentor engineering talent.
• Strong working knowledge of subtractive manufacturing operations (5-axis milling, turning, EDM) and their integration with additive workflows

Responsibilities

• Lead a cross-functional team of additive, post-processing, and quality engineers to develop part processes that maximize customer value.
• Evaluate early-stage opportunities for feasibility, working with senior technical staff to define the new product introduction path and with program leads to set clear expectations and keep technical development on track.
• Work with automation, machining, and finishing process owners as well as outside vendors to apply Design for Manufacturing (DFM) principles from the start of every program.
• Support junior engineers with technical troubleshooting on development builds, adjusting plans as issues surface while work in process moves through the factory.
• Support quality engineering in selection and execution of appropriate metrological solutions effectively meet customer needs from a qualification and production perspective.
• Support production programs by keeping parts moving efficiently through the factory.
• Lead root cause investigations for complex part defects and implement corrective and preventive actions (CAPA) using data analysis and iterative testing.
• Oversee the technical execution of First Article Inspections (FAI) and production launches for the A&D vertical.
• Oversee and execute change orders in response to customer design changes and internal KPI targets.
• Identify improvements to our product development process so that teams work efficiently and consistently meet customer needs.

Skills

Leadership

Communication

Mentoring

GD&T

DFM/DFAM

Additive manufacturing

Education

Bachelor's degree in Mechanical Engineering

Tools

Siemens NX

Creo

SolidWorks

Magics

nTopology

Amphyon

Job description

Job Purpose

As a Lead Product Development Engineer, Aerospace & Defense at VulcanForms, you will own customer products from initial concept through serial production. You will lead a cross-functional engineering team to get the most out of our vertically integrated manufacturing operation, and you will build the engineering processes that turn a customer concept into a repeatable, qualified production program with consistent print quality, reliable equipment, and efficient throughput.

This is a senior technical role. You will act as the primary technical authority for your programs, working across hardware, software, materials, and operations to deliver production-ready parts for our most strategic aerospace and defense customers.

Key Responsibilities

• Lead a cross-functional team of additive, post-processing, and quality engineers to develop part processes that maximize customer value.
• Evaluate early-stage opportunities for feasibility, working with senior technical staff to define the new product introduction path and with program leads to set clear expectations and keep technical development on track.
• Work with automation, machining, and finishing process owners as well as outside vendors to apply Design for Manufacturing (DFM) principles from the start of every program.
• Support junior engineers with technical troubleshooting on development builds, adjusting plans as issues surface while work in process moves through the factory.
• Support quality engineering in selection and execution of appropriate metrological solutions effectively meet customer needs from a qualification and production perspective.
• Support production programs by keeping parts moving efficiently through the factory.
• Lead root cause investigations for complex part defects and implement corrective and preventive actions (CAPA) using data analysis and iterative testing.
• Oversee the technical execution of First Article Inspections (FAI) and production launches for the A&D vertical.
• Oversee and execute change orders in response to customer design changes and internal KPI targets.
• Identify improvements to our product development process so that teams work efficiently and consistently meet customer needs.

Qualifications

• 8+ years of progressive, hands-on experience in product or applications development with a preference for candidates with experience in LPBF or similar additive technology.
• Bachelor’s degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a related field.
• Expert-level proficiency in advanced 3D CAD software (e.g., Siemens NX, Creo, SolidWorks) Specialized skills with build-preparation tools (e.g., Magics, nTopology, Amphyon) preferred.
• Deep mastery of GD&T, advanced statistical process capability, tolerance stack-up analysis, and complex DFM/DfAM constraints.
• Outstanding leadership and communication skills, with a proven ability to influence technical roadmaps, align multidisciplinary stakeholders, and mentor engineering talent.
• Strong working knowledge of subtractive manufacturing operations (5-axis milling, turning, EDM) and their integration with additive workflows

VulcanFormsoffers a competitive salary and equitypackage.Actual compensation is based on factors such as the candidate’s skills, qualifications, and experience.In addition,VulcanFormsprovides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with companymatch.

The annual base salary range for this position is $124,800 to $171,600.