Lead Process Safety Engineer

DSJ Global; Houston (TX); On-site; USD 90,000 - 120,000; Full time

Job summary

A leading engineering firm is seeking a Lead Process Safety Engineer in Houston, Texas. This role focuses on developing and executing Process Safety Management strategies and involves collaboration across engineering, operations, and EHS teams. The ideal candidate will have a Bachelor's degree in Engineering and at least 5 years of experience in relevant industries. Strong skills in facilitating PHAs and LOPAs are essential. The position offers full-time employment with opportunities for impact in safety excellence.

Qualifications

• Bachelor's degree in Engineering, preferably Chemical Engineering.
• Minimum of 5 years of experience in oil & gas, petrochemical, or related industries.
• At least 1 year of hands-on experience facilitating PHAs and LOPAs.

Responsibilities

• Lead the planning, facilitation, and documentation of PHAs and LOPAs.
• Use Sphera's Advanced Risk Assessment software to manage safety assessments.
• Conduct meetings focusing on clear, effective communication.

Skills

Facilitating Process Hazard Analysis (PHA)

Layers of Protection Analysis (LOPA)

Safety communication skills

Collaboration with cross-functional teams

Education

Bachelor's degree in Engineering

Tools

Sphera's Advanced Risk Assessment (ARA)

Job description

Overview

As the Lead Process Safety Engineer, you will report to the Director of Global Process Safety and play a pivotal role in developing and executing corporate Process Safety Management (PSM) strategies that support our global risk mitigation objectives. In this leadership role, you'll be an integral part of the site leadership team, working collaboratively with Maintenance, Engineering, Operations, and Environmental, Health & Safety (EHS) teams across multiple locations. Your expertise in facilitating Process Hazard Analysis (PHA) and Layers of Protection Analysis (LOPA) will be central to driving safety excellence. This position will support three sites across Texas, requiring strong coordination and communication skills.

Responsibilities

• Lead the planning, facilitation, and documentation of PHAs and LOPAs, ensuring alignment with corporate risk management standards and regulatory expectations.
• Use Sphera's Advanced Risk Assessment (ARA) software to manage and maintain records of safety assessments.
• Ensure all PHA/LOPA reports include well-defined scenarios, safeguards, and actionable recommendations.
• Conduct meetings with a focus on time efficiency and clear, effective communication.
• Collaborate with Plant Managers to finalize reports and provide English translations when necessary.
• Support site teams in implementing practical, effective solutions based on PHA/LOPA outcomes.
• Work with site leadership to prioritize safety actions that are both impactful and cost-effective.
• Maintain an accurate and up-to-date inventory of safeguards to ensure ongoing compliance and visibility.

Qualifications

• Bachelor's degree in Engineering, preferably Chemical Engineering.
• Minimum of 5 years of experience in oil & gas, petrochemical, or related industries.
• At least 1 year of hands-on experience facilitating PHAs and LOPAs.

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Job details

• Seniority level: Mid-Senior level
• Employment type: Full-time
• Job function: Engineering and Manufacturing
• Industries: Chemical Manufacturing and Chemical Raw Materials Manufacturing