Lead Process Engineer

Honeywell Aerospace US LLC in; San Diego (CA); On-site; USD 139,000 - 174,000; Full time

Benefits offered by this job

Employer-substitized medical, dental,?

Disability coverage

401(k) match

Educational assistance

Parental leave and 12 paid holidays

Paid time off

Job summary

Honeywell Aerospace in San Diego seeks a Lead Process Engineer to advance industrial microelectronics processes, including laser welding, sealing, coating, and testing, within safety and cost constraints.

You will collaborate with electrical, mechanical, and materials teams, perform DOE, develop docs, mentor junior engineers, and contribute to production readiness through design reviews.

Qualifications

• Bachelor of Science Degree in Engineering, Physical Science, or Physics related discipline.
• Seven years (7) years of process engineering experience and knowledge of Electrical/RF Engineering.
• Ability to obtain and maintain a security clearance.
• Master's degree in engineering, Physical Science, or Physics related discipline.
• Ten (10) years' process engineering experience
• Aerospace and Defense industry experience

Responsibilities

• Oversee multiple process labs in the downstream process and support development.
• Modify and enhance manufacturability with engineers and suppliers; ensure yields.
• Develop processes within design guidelines and release documentation.
• Perform detailed DOE and analyze results using statistics.
• Provide fixture design concepts to mechanical engineering.
• Actively participate in design review gates from concept to production readiness.
• Mentor early career process engineers.
• Participate in safety training and follow safety policies.

Skills

Process engineering

DOE

Statistical methods

Mentoring

Communication skills

Security clearance

Aerospace experience

Electrical/RF engineering

Education

Bachelor's degree in Engineering

Master's degree in Engineering

Job description

Lead Process Engineer (Finance)

At Honeywell Aerospace, we engineer solutions for the world's most critical missions. We serve customers in the defense and aerospace markets.

Seeking a career that offers challenging, diverse projects and opportunities? Looking for a position with a company that offers long‑term professional advancement? Searching for a place that values a diverse, team‑based environment? One that values YOU. Consider Honeywell Aerospace!

Overview

We have an exciting opportunity as Lead Process Engineer at Electromagnetic Defensive Solutions, Defense Systems organization, located at our San Diego, CA location!

In this role you will develop industrial processes for Microelectronics, with an emphasis on laser welding of aluminum packages, hermetic testing using an optical leak tester, finishing processes of paint and marking with inks and or label equipment and supporting systems operate to their maximum effectiveness, within specified safety and cost constraints, and that all products are of the desired quality; performs evaluations and analysis of processes related to issues in electronic systems and assemblies; determine and implement corrective actions to improve processes.

Responsibilities

• Oversee multiple process labs in the downstream process and support development, supplier source selection and resolve production difficulties related to any of the following:
  • Laser and seam seal of microelectronic packages
  • Laser cutting of duroid and absorber materials using fiber lasers
  • Laser cutting and drilling of ceramic materials using Co2 lasers
  • Seam Seal of kovar packages
  • Paint and marking of electronic assemblies
  • Epoxy adhesives, Room Temperature Vulcanizing (RTV) compounds, and thermal transfer compounds
• Interface with electrical engineers, mechanical engineers and material suppliers to modify and enhance manufacturability of products; accountable for yields of highly complex processes.
• Develop processes within design guidelines that promote process capability including creating, checking and releasing formal documentation.
• Perform detailed Design of Experiments (DOE) and analyze results using statistical methodology, document and evaluate processes.
• Provide fixture design concepts to mechanical engineering and drafting.
• Actively participate in design review gates from concept, development, prototype to production readiness
• Mentor and guidance to less experienced process engineers.
• Participate in safety training and comply with safety policies and practices.
• Collaborate in team meetings and activities as appropriate.
• Perform other related duties as assigned.
• Develop processes within design guidelines that promote process capability including creating, checking and releasing formal documentation.
• Perform detailed Design of Experiments (DOE) and analyze results using statistical methodology, document, and evaluation processes.
• Provide fixture design concepts to mechanical engineering and drafting.
• Actively participate in design review gates from concept, development, prototype to production readiness.
• Mentor and provide guidance to early career process engineers.
• Perform other related duties as assigned.

Qualifications

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.

YOU MUST HAVE

• Bachelor of Science Degree in Engineering, Physical Science, or Physics related discipline.
• Seven years (7) years of process engineering experience and knowledge of Electrical/RF Engineering.
• Ability to obtain and maintain a security clearance.
• Excellent written and oral communication skills.
• Master's degree in engineering, Physical Science, or Physics related discipline.
• Ten (10) years' process engineering experience
• Aerospace and Defense industry experience

WE VALUE

The annual base salary range for this position is $139,000 - $174,000. Please note that this salary information serves as a general guideline. Honeywell Aerospace considers various factors when extending an offer, including but not limited to the scope and responsibilities of the position, the candidate's work experience, education and training, key skills, as well as market and business considerations.

BENEFITS

Beyond a performance‑driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:

• Employer‑subsidized medical, dental, vision and life insurance
• Short‑term and long‑term disability coverage
• 401(k) match, flexible spending accounts and health savings accounts
• Employee assistance program and educational assistance
• Parental leave and 12 paid holidays
• Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/

POSTING TIMELINE

The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates.

ABOUT US

Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission‑focused execution.

Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.

Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.

Every horizon. Every mission. Every day.

OUR COMPANY

Honeywell Aerospace products and services are found on aircraft across commercial aviation, defense and space — from engines and cockpit electronics to cabin systems, mechanical components and connectivity solutions. Our technology helps operators fly more safely, reduce fuel consumption, improve on‑time performance and deliver a better experience for the people on board.

As aviation continues to evolve, we're also developing systems to support autonomous and supersonic platforms, bringing the same focus on safety and efficiency to the next era of flight. With approximately 36,000 employees worldwide and net sales of $17.4B in 2025, Honeywell Aerospace is one of the largest dedicated aerospace companies in the world. Explore our businesses: https://www.honeywellaerospace.com

We operate through three business areas:

• Electronic Solutions develops the avionics, navigation systems, sensors and electromagnetic defense technology on board 90% of the world's aircraft
• Engines & Power Systems provides the propulsion, auxiliary power and electrical systems that keep those aircraft flying
• Control Systems supplies the thermal and motion control systems that support takeoff, landing and the safety of everyone on board

With approximately 58,000 employees worldwide and net sales of $17.4B in 2025, we are also advancing systems for autonomous and supersonic platforms — bringing the same focus on safety and efficiency to the next era of flight. Explore our businesses: https://www.honeywellaerospace.com