Lead Mechanical Engineer

ACS; Verona (WI); On-site; USD 70,000 - 100,000; Full time

Benefits offered by this job

Health benefits

401(k) match

Bonus program

Paid time off

Hybrid work option

Summer hours

Job summary

ACS, headquartered in Verona, Wisconsin, is seeking a Mechanical Engineer to lead the machine design process from concept through manufacturing, aligning with client budgets, schedules and criteria. Responsibilities include designing multiple systems, creating 3D models in Creo, preparing P&IDs, performing analyses, and developing cost estimates and proposals.

This role involves travel to customer facilities for installation and commissioning, plus involvement with ACS Manufacturing for build

Qualifications

• Bachelor’s Degree in Mechanical Engineering.
• Demonstrated experience in machine design and engineering.
• Experience involving basic engine test cell equipment design and integration is a plus.
• Analytical skills in Mechanical Vibrations & Dynamics, FEA, Machine Design, Statics, Hydraulics.
• Ability to interpret and communicate P&ID’s.
• Willingness to travel to customer facilities for installation/commissioning.

Responsibilities

• Design multiple systems from concept to build.
• Design common engine test cell systems and other custom equipment.
• Perform engineering calculations, develop flow diagrams and P&ID’s, and create 3D Creo models.
• Lead design reviews with internal teams and clients.
• Oversee equipment build and Factory Acceptance Testing.
• Plan installation and commissioning at client locations.

Skills

Mechanical design

Creo 3D modelling

P&ID interpretation

Engineering analysis

Travel readiness

Technical writing

Education

Bachelor's degree in Mechanical Engineering

Tools

Creo

P&ID tools

Job description

Mechanical Engineer

ACS is looking for a Mechanical Engineer to join our team in our headquartered office in Verona, WI.

The Mechanical Engineer will ensure the client’s needs for custom test equipment are met or exceeded by leading the machine design process from concept to Manufacturing. This is accomplished through understanding of the client’s budget, schedule, and design criteria, as well as thorough engineering analysis and proper execution of the design process.

Core Job Responsibilities:

Design Phases

• Ability to design multiple systems from concept to build


• Design common engine test cell systems including, but not limited to Fuel, Engine Jacket Water, Oil, Engine Handling/Docking, Driveline, Exhaust, and Combustion Air. Also, design other custom equipment as required to support other types of equipment projects.


• Performs detailed engineering functions including engineering calculations, develops flow diagrams and P&ID’s, uses Creo to develop 3D models, selects and purchases devices and works with ACS Manufacturing to design for manufacturability.


• Defines design criteria and develops feasible design concepts based on client’s needs and requirements.


• Develops cost estimates for equipment concepts and works with the project manager and other team members to develop proposals.


• Creates and executes equipment project work plans and revises as appropriate to meet changing needs and requirements.


• Leads design reviews both internal peers and management and external with clients.


• Utilizes Design Checklist Tools in design process and adheres to design review requirements and procedures


• Understands and applies ACS Drawing Standards, including the ability to do detailed drawing reviews of own and others’ work to identify errors

Manufacturing Phase

• Oversees technical aspects of equipment build at ACS Manufacturing Facility through close involvement and regular communication with the manufacturing facility personnel.


• Oversees and performs Factory Acceptance Testing at ACS Manufacturing Facility as required to ensure equipment is functioning to client’s specifications before shipment.


• Accurately interprets and acts upon dimensional inspection reports

Installation/Commissioning

• Plans equipment installation and commissioning requirements


• Travels to client location to oversee installation and commissioning of equipment.

Basic requirements include:

• Bachelor’s Degree in Mechanical Engineering or equivalent Engineering Degree.


• Demonstrated experience in machine design and engineering;


• Experience involving basic engine test cell equipment design and integration, troubleshooting and commissioning is a plus.


• Excellent analytical engineering skills and practical experience in at least two of the following areas: Mechanical Vibrations and Dynamics, FEA, Machine Design, Statics, and Hydraulics.


• Additional technical experience and knowledge in Fluid Dynamics, Heat Transfer, and Pneumatics Systems is beneficial.


• Ability to Interpret, Understand, and Communicate P&ID’s (Process and Instrumentation Diagrams).


• Effective problem solving, judgment, and independent thinking skills for troubleshooting, repair, and recognition of acceptable or unacceptable product quality.


• Demonstrates excellent technical writing and oral communication skills.


• Ability to travel to customer facilities with several overnight stays for equipment installation supervision and commissioning.

Along with an amazing company culture – ACS offers comprehensive health care benefits, a 401(k) employer match program, a bonus incentive program, paid time off, a hybrid work option and summer hours.

ACS specializes in the engineering, integration and construction of technically complex R&D and production equipment, controls, and facilities. Working across multiple industries and markets, including automotive, aerospace, energy, chemical, laboratories and manufacturing, ACS offers a unique mix of experience in control systems, custom machines, testing solutions, automation, process and discrete production systems as well as turnkey integrated buildings. ACS is based in Verona, Wisconsin, with a regional office in Troy, Michigan, and serves customers across North America and around the world.

For a full overview of our organization, visit our website at: www.acscm.com

EOE/AA