Lead Manufacturing Engineer (Starlink PCBA)

SpaceX; Bastrop (TX); On-site; USD 120,000 - 180,000; Full time

Job summary

SpaceX, Bastrop TX, is seeking a Lead Manufacturing Engineer for Starlink PCBA to guide a high-precision electronics production team. You will own the transition from design to manufacturing, optimize layouts, and drive improvements across quality, delivery, and cost in a fast-paced environment.

You will mentor engineers, manage documentation, and collaborate with design and test engineers to push manufacturability and automation to the next level.

Qualifications

• Bachelor of science in aerospace, mechanical, systems, electrical, or manufacturing engineering.
• 3+ years hands-on manufacturing experience.
• Experience leading a team of engineers

Responsibilities

• Lead Starlink PCBA manufacturing team and projects.
• Oversee SMT, post-processing, and testing processes.
• Implement high-volume plug-and-play production capabilities.
• Align manufacturing goals with quality, delivery, and cost KPIs.
• Mentor engineers and interns; manage documentation.
• Drive automation and DFx/DFM with design teams.

Skills

Manufacturing engineering

Team leadership

DFT/DFM

Automation

Education

Bachelor's degree in engineering

Tools

ERP systems

MES systems

PCB/PCBA

Job description

Lead Manufacturing Engineer (Starlink PCBA)

Bastrop, TX

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

LEAD MANUFACTURING ENGINEER (STARLINK PCBA)

SpaceX is developing a low-latency, broadband internet system to meet the needs of people around the world. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable. To enable our goal of “Connecting the Unconnected,” SpaceX is ramping up production of our User Terminal Kit manufacturing facility in Bastrop, Texas (Greater Austin), which will bring hundreds of high-skill manufacturing jobs to the area.

SpaceX is also leveraging its experience deploying and operating the world’s largest satellite constellation to develop Starmind, a new constellation of satellites capturing solar energy in space to power low-cost, high-performance AI compute for Earth.

As the Lead Manufacturing Engineer of Starlink PCBA production at SpaceX, you will have the opportunity to utilize your knowledge, experience, and creativity to develop novel solutions at the cutting edge of technology. You will own the relationship between our development and production teams. You will provide input into the design and development of new and existing hardware and take a lead role in manufacturing on our current and next generation Starlink products and AI compute.

RESPONSIBILITIES:

• Lead a team of engineers and specialists for the Starlink PCBA manufacturing team
• Responsible products and processes will include SMT, post-processing manufacturing processes, and testing
• Responsible for implementing plug-and-play processes to production that are capable of high volume throughput (3M+ per year)
• Align department initiatives with the goals and responsibilities of the manufacturing engineering team
• Lead the overall manufacturing development strategy for the areas under ownership for key metrics: quality, delivery, and cost. Actively measure team’s performance against these metrics
• Manage team’s technical documentation strategy and ensure records are up-to-date
• Manage and mentor other manufacturing engineers and interns on the team. Evaluate project scope according to team’s skillset including labor and resourcing estimation
• Responsible for team’s recruiting activities
• Take direct ownership of the physical production layout, optimizing for material flow from material receiving through processes on the line
• Manage strategy for production line tooling, inventory, training and build process and ensure all are updated according to the latest design configuration
• Responsible for influencing design to increase product manufacturability
• Drive design for test (DFT) best practices and design for manufacturing (DFM) with design engineers and test engineers
• Identify automation opportunities and establish requirements as well as evaluating return on investment for each. Work with in-house resources or vendors as necessary to develop these solutions and implement on production line
• Support production line with technical issues that cannot be addressed immediately on the line
• Positively impact and improve every aspect of life at SpaceX through motivational leadership to drive the business forward

BASIC QUALIFICATIONS:

• Bachelor of science in aerospace, mechanical, systems, electrical, or manufacturing engineering
• 3+ years of hands‑on manufacturing experience

PREFERRED SKILLS AND EXPERIENCE:

• Master's degree in an engineering discipline
• Previous experience leading team of high performing engineers and/or specialists
• Experience with the design and manufacturing of high reliability electronics assemblies
• Technically well‑rounded and displays a proficiency in electronics manufacturing techniques, processes and equipment including a strong working knowledge of EEE piece parts, PCB, PCBA, lamination, electromechanical, test
• Ability to develop and maintain high performing suppliers and contract manufacturers
• Experience working in a highly adaptive and iterative environment
• Experience implementing automation into production processes
• Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross‑functional team
• Experience with design of experiments, gauge repeatability and reproducibility, and process qualifications
• Experience defining production data requirements and statistical process control
• Experience working with and defining requirements for ERP, MRP and MES systems
• Ability to work well in an integrated team including daily interactions with technicians, engineers and managers

ADDITIONAL REQUIREMENTS:

• Willing and able to work extended hours and/or weekends with minimal notification to meet critical deadlines
• Able to travel up to 10% on an ongoing basis
• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s affirmative action plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [e-mail]

Voluntary Self-Identification

For government reporting purposes, we ask candidates to respond to the below self-identification survey. Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in aconfidential file.

As set forth in SpaceX’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law.

As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measure the effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categories is as follows:

A "disabled veteran" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service‑connected disability.

A "recently separated veteran" means any veteran during the three‑year period beginning on the date of such veteran's discharge or release from active duty in the U.S. military, ground, naval, or air service.

An "active duty wartime or campaign badge veteran" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense.

An "Armed forces service medal veteran" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985.

To conform to U.S. Government export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITARhere.