Junior Controls Engineer

ExcelliSearch, Inc.; Bridgeview (IL); On-site; USD 55,000 - 62,000; Full time

Benefits offered by this job

Low-cost benefits

1st shift overtime

Family culture

Long-term career

Job summary

ExcelliSearch, Inc. in the Chicago area seeks a Junior Controls Engineer to support PLC programming, electrical troubleshooting, and maintenance of automated lines.

This hands-on role sits at the heart of robotic conveyors and packaging systems, requiring practical electrical skills and a willingness to learn. You will work with internal teams and contractors on electrical schematics, VFDs, servos, and HMIs, performing tune-ups, diagnostics, and preventive maintenance to keep manufacturing

Qualifications

• BS, AAS, or technical certifications in controls, electrical systems, or a related field required.
• Prefer 1+ years of hands-on PLC programming and electrical troubleshooting experience.
• Candidates with strong technical education and limited field experience will be considered.
• Ability to read and interpret control schematics and electrical drawings.

Responsibilities

• Troubleshoot, repair, and maintain electrical and electronic systems across production equipment, automated conveyors, packaging lines, and robotic cells.
• Adjust and troubleshoot PLC programs to diagnose and resolve equipment issues.
• Read, interpret, and redline wiring schematics and control system drawings.
• Adjust parameters in machines, VFDs, and servos using built-in HMI interfaces.
• Install and inspect electrical conduit, raceway, and busbar systems per electrical codes.

Skills

PLC programming

Electrical troubleshooting

Read schematics

Electrical systems

Education

BS/AAS in controls or related

Tools

VFDs

Servos

HMI interfaces

Industrial networks

Job description

Junior Controls Engineer
Location: Bridgeview, IL (On-site)
Pay: $40.00–$45.00/hour
Schedule: 1st Shift | Local Candidates Only

Overview

A national manufacturer operating multiple production facilities across North America is adding a controls-focused engineer to its maintenance team at a highly automated Chicago-area facility. The operation runs robotic, automated conveyors, and complex packaging systems and this role sits at the center of keeping all of it running.

This is a hands-on technical position focused on PLC programming, electrical troubleshooting, and controls maintenance. The company will consider candidates with strong technical education and limited hands-on experience, but proven PLC and electrical experience in a manufacturing environment will be prioritized.

What the Job Involves

• Troubleshoot, repair, and maintain electrical and electronic systems across production equipment, automated conveyors, packaging lines, and robotic cells
• Adjust and troubleshoot PLC programs to diagnose and resolve equipment issues
• Read, interpret, and redline wiring schematics and control system drawings
• Adjust parameters in machines, VFDs, and servos using built-in HMI interfaces
• Install and inspect electrical conduit, raceway, and busbar systems per electrical codes
• Pull wire, terminate connections, and repair electrical and pneumatic components using standard tools and procedures
• Electrically tune and troubleshoot equipment to maintain proper operation within expected tolerances
• Inspect operating components to identify issues before they result in downtime
• Assemble, align, and install equipment as needed
• Work professionally alongside internal teams and external contractors

What They Need

• BS, AAS, or technical certifications in controls, electrical systems, or a related field is required
• Prefer 1+ years of hands-on PLC programming and electrical troubleshooting experience
• Candidates with strong technical education and limited field experience will also be considered
• Ability to read and interpret control schematics and electrical drawings
• Familiarity with VFDs, servos, HMI interfaces, and industrial communications networks
• Mechanical aptitude with experience repairing pneumatic and electrical components
• Local candidates only

What's on the Table

• $40.00–$45.00/hour based on experience
• Low-cost medical, dental, and vision coverage
• Consistent 1st shift schedule with optional overtime
• Family-oriented culture with a genuine focus on work-life balance
• Stable, well-established operation with long-term career potential