Jet Engine Repair Engineer – Hands-On Process & Troubleshooting

BARNES; Bristol (CT); On-site; USD 70,000 - 110,000; Full time

Job summary

BARNES Aerospace in the United States (Connecticut, Bristol) is seeking a Repair Engineer to join our Jet AirWerks team. You will develop and maintain repair processes for aircraft engine components, evaluate repair feasibility, and support shop floor troubleshooting with engineers and technicians.

This hands-on role requires interpretation of drawings, GD&T, and workflows; you will coordinate with major aerospace OEM customers and ensure repairs meet safety and quality standards.

Qualifications

• 1+ years of relevant gas turbine component repair or manufacturing experience.
• Ability to interpret engineering drawings, basic GD&T, work instructions, and inspection requirements.
• Working knowledge of machining methods (lathe, Mill, EDM, etc.), fixturing, heat treatment, welding, brazing, APS coating is desirable.
• Experience with 3-axis CNC programming, machining setup, CAM, or precision machining is preferred but not required.
• Familiarity with industry specifications, processes, and materials.
• Experience writing technical publications and repairs, designing alternate repair processes to achieve stated goals.
• Strong problem-solving skills.
• Ability to work effectively in a team environment as well as independently.
• Must have unrestricted authorization to work in the USA.
• FAA mandated pre-employment drug & alcohol screening is required, as well as ongoing random testing.

Responsibilities

• Provide daily shop-floor support; troubleshoot process, tooling, equipment, and inspection issues, and elevate risks appropriately.
• Support repair-development work packages from opportunity assessment through production release, including scope, schedule, risk, resource, and technical deliverables.
• Evaluate part condition, damage modes, repairability, dimensional restoration needs, and potential life or performance risks; define repair concept options and recommend the technically and commercially appropriate path.
• Develop and validate repair sequences that may include cleaning/stripping, inspection, blending, machining, joining, coating, heat treatment, non-destructive testing, dimensional restoration, and final inspection.
• Maintain repair routings, work instructions, standard work, fixtures, and controlled documentation; use basic data and structured methods such as 5 Why, 8D, and PFMEA to support root-cause and corrective-action work.
• Partner with Operations and Quality on process trials, operator training, readiness reviews, repair transfers, and improvement projects that improve safety, quality, yield, turnaround time, and capacity.

Skills

Gas turbine repair

GD&T basics

Machining methods

3-axis CNC

Problem solving

Team collaboration

Education

Bachelor's degree in mechanical, manufacturing, industrial, aerospace, or related engineering

Job description

BARNES Aerospace in the United States (Connecticut, Bristol) is seeking a Repair Engineer to join our Jet AirWerks team. You will develop and maintain repair processes for aircraft engine components, evaluate repair feasibility, and support shop floor troubleshooting with engineers and technicians.

This hands-on role requires interpretation of drawings, GD&T, and workflows; you will coordinate with major aerospace OEM customers and ensure repairs meet safety and quality standards.